Challenge SPARTAN 150 M, Technical Service And Parts Manual

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1.0 Introduction
3
TABLE OF CONTENTS
1.0 Introduction....................................................................................................................................... 2
2.0 Safety ............................................................................................................................................... 4
2.1 Precautions .................................................................................................................................. 4
2.2 Power Lockout Procedure............................................................................................................ 4
2.3 Warning Label Definitions ............................................................................................................ 5
3.0 Maintenance Guide .......................................................................................................................... 7
3.1 Routine Maintenance ................................................................................................................... 8
3.1.1 Weekly .................................................................................................................................. 8
3.1.2 Monthly ................................................................................................................................. 8
3.1.3 Yearly.................................................................................................................................... 8
3.2 Cleaning ....................................................................................................................................... 8
3.2.1 Table ..................................................................................................................................... 8
3.2.2 Display Panel........................................................................................................................ 8
3.2.3 Machine Exterior................................................................................................................... 9
3.3 Lubrication.................................................................................................................................... 9
3.3.1 Clamp.................................................................................................................................... 9
3.3.2 Backgauge Leadscrew ....................................................................................................... 10
3.4 Adjustments ............................................................................................................................... 10
3.4.1 Squaring the Backgauge .................................................................................................... 11
3.4.2 Backgauge Accuracy Adjustment....................................................................................... 12
3.4.3 Knife Bar Gib Adjustments ................................................................................................. 13
3.4.4 Knife Leveling Adjustment .................................................................................................. 14
3.4.5 Backgauge Gib Adjustments .............................................................................................. 16
3.4.6 Leadscrew Collars .............................................................................................................. 16
3.4.7 Line-Light Adjustment ......................................................................................................... 17
3.4.8 Backgauge Encoder/Belt Adjustment ................................................................................. 18
3.5 Hood and Knife Latch Adjustments............................................................................................ 19
3.5.1 Knife Latch Replacement.................................................................................................... 20
3.6 Troubleshooting ......................................................................................................................... 21
4.0 Parts Lists....................................................................................................................................... 22
4.1 Main Assembly – Backgauge Bracket ....................................................................................... 22
4.2 Main Assembly – Clamp ............................................................................................................ 24
4.3 Main Assembly – Knife Drive ..................................................................................................... 26
4.4 Main Assembly – Backgauge..................................................................................................... 28
4.5 Main Assembly – Top Cover ...................................................................................................... 30
4.6 Main Assembly – Hood .............................................................................................................. 31
4.7 Main Assembly – Electrical ........................................................................................................ 32
4.8 Main Assembly – Encoder Mount .............................................................................................. 34
4.9 Main Assembly – Preset ............................................................................................................ 36
4.10 Backgauge Assembly .............................................................................................................. 37
4.11 Interconnection Diagram .......................................................................................................... 38
4.12 Label- Electrical........................................................................................................................ 39
4.13 Label – Caution ........................................................................................................................ 39
4.14 Optional Floor Stand Assembly ............................................................................................... 40
4.15 Knife Latch Replacement Kit.................................................................................................... 41