ASSEMBLY
Refer to Figures 1, 2 and 6, page 10.
Do not attempt to operate tool until it is
completely assembled according to
instructions.
Do not attempt assembly if parts are
missing. Use this manual to order repair
parts.
Assemble Stand
Refer to Figure 1.
NOTE: Finger tighten bolts and nuts until assembly is complete.
Then tighten all fasteners securely.
1. Install foot by pressing onto all four legs.
2. Attach one top frame to one pair of legs using carriage bolts,
flat washers and hex nuts. Repeat for second pair of legs.
3. Attach one brace to each pair of legs using carriage bolts, flat
washers and hex nuts.)
4. Connect the two leg sets with the two remaining top frames.
Make sure that the square holes in the legs align with the
square holes in the top frame. Also make sure that the slots on
top of the frame members are aligned at each corner. Secure
frames to legs using carriage bolts, flat washers and hex nuts.
5. Attach the two remaining braces by aligning the square holes
in the legs and the braces. Insert carriage bolts, flat washers
and secure with hex nuts.
Mount Sander to Stand
1. Place sander on the stand.
2. Align mounting holes of sander with slots on top frame.
3. Secure sander to stand on all four corners using four 5/16-18 x
2˝ hex head bolts, eight 5/16˝ flat washers and four 5/16-18
hex nuts.
Assemble Disc Table
Refer to Figure 2.
1. Attach disc guard to end shield using three pan head screws,
three flat washers and three lock washers.
2. Remove tape from key and armature. Slide aluminum disc with
abrasive disc onto armature with keyway in disc aligned with
key in armature. Secure disc to armature using set screw.
3. Slide disc dust chute onto disc guard from below the 9˝ disc
with exhaust port to rear of tool. Secure dust chute to disc
guard with two pan head screws.
4. Slide disc table with attached trunnions onto the raised bosses
on each side of disc guard. Mount two handles and flat
washers through trunnions into threaded holes on each side of
disc guard.
5. Locate table in desired position and secure with handles.
6. Be sure the gap between the disc and disc table is 1/16˝ or
less.
7. If adjustment is necessary, loosen set screw in aluminum disc
through the opening at top-rear of disc guard. Position disc
1/16˝ or less from edge of table. Secure disc with set screw.
Assemble Belt Table
Refer to Figure 6, page 10.
Slide belt table assembly (Ref. No. 76) into trunnion groove of pivot
bracket (Ref. No. 47). Mount using socket head bolt and flat
washer (Ref. Nos. 2 and 75). Locate table in desired position. Be
sure that gap between belt table and belt is 1/16˝ or less. Tighten
bolt securely.
3
Figure 1 - Assemble stand.
Top Frame
Brace
Leg
Foot
Hex
Nut
Flat
Washer
Carriage
Bolt
Figure 2 – Assemble disc table.
End Shield
Flat Washers
Trunnion
Disc Table
Disc Guard
Dust Chute
Set Screw
Handle
Armature and Key
Aluminum Disc
with Abrasive
Disc
