CF MOTO CF1000ATR Page 149 Owner'S Manual Download

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MAINTENANCE & LUBRICATION

149

Control Cables
Inspection and lubrication

Inspect cables frequently. Replace damaged cables. Lubricate

the inner cables and the cable ends. If the cables do not operate

smoothly, ask your dealer to replace them.

NOTE

Recommended lubricant: SAE 10W-30 or a commercially

available cable lubricant.

Suspension Pivot Lubrication

Lubricate the upper and lower pivots of the rear suspension:

•

Add grease into the upper and lower pivot grease nipples

(1) located at the frame with a grease gun until grease

lightly flows from the bushing.

NOTE

Recommended lubricant: All season grease

Summary of Contents for CF1000ATR

Page 1: ...CFORCE 1000 CF800ATR 3 CF1000ATR OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information This ATV should not be ridden by anyone under 16 years of age Passenger under 12 ar...

Page 2: ...tion 11 Operator Safety 16 Age Restrictions 16 Know Your Vehicle 16 Equipment Modifications 17 Avoid Burns from Hot Parts 18 Pulling a Trailer 18 Safety Training 19 Hazardous Operation Warnings 19 Saf...

Page 3: ...k In Period 75 Pre Ride Inspection 77 Starting the Engine 78 Gear Selector Operation 80 Hauling and Towing Cargo 83 Load Distribution 85 Driving Safely 91 Maintenance 107 Severe Use Definition 107 Per...

Page 4: ...ine stops or loses power 165 Engine turns over Fails to start 166 Engine backfires 167 Engine runs irregularly stalls or misfires 167 EFI Malfunction Indicator Light 171 EPS Malfunction Indicator Ligh...

Page 5: ...00 countries and areas CFMOTO is edging into the advanced ranks in the world in the power sports industry and aims to supply superior products to dealers and fans globally For safe and enjoyable opera...

Page 6: ...critical components on your vehicle are thoroughly inspected at specific intervals The following signal words and symbols appear throughout this manual and on your vehicle Your safety is involved when...

Page 7: ...TO approved accessories ALWAYS Keep hands and feet inside vehicle Reduce speed and use extra caution when carrying a passenger Operate slowly in reverse avoid sharp turns or sudden braking Make sure p...

Page 8: ...NING FOR TYPE II VEHICLE 2 person vehicle Improper vehicle use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER CARRY MORE THAN ONE PASSENGER NEVER USE WITH...

Page 9: ...ct labels Failure to follow the safety precautions could resullt in serious injury or death WARNING The engine exhaust gas from this product contains CO which is deadly gas and could cause headache gi...

Page 10: ...n the spaces provided Remove the spare key and store in a safe place Your key can be duplicated only by mating a key blank with one of your existing keys So if both keys are lost the complete lock ass...

Page 11: ...m Minimum ground clearance 285mm Min turning radius 3800mm Basic weight With engine oil and full fuel in tank 479kg 480kg Engine model and type 2V91W A Type V twin cylinder 4 stroke liquid cooled 8 va...

Page 12: ...th filter SAE 10W 40 SAE 5W 40 SAE 15W 40 2 6 L 2 5 L Transmission oil Type Periodic oil change SAE 75W 90 GL 5 0 6L Rear gear case oil Type Volume Periodic oil change SAE 80W 90 GL 5 0 40 L Front gea...

Page 13: ...lug gap DCPR8E NGK 0 8mm 0 9mm Transmission Clutch type Dry and centrifugal automatic Transmission CVT Gear shift Gear shift order Manually L H N R P CVT ratio 2 88 0 70 Gear ratio Final 1 333 20 15 S...

Page 14: ...s 27 9 12 27 9R 14 27 11 12 27 11R 14 Tire pressure Front tire Rear tire 45 kPa 45 kPa Brake system Front brake Type Operation Operation Type Operation Double disc Operated by right hand Double disc O...

Page 15: ...l damper Coil spring Oil damper or Coil spring Gas Oil Wheel travel Front wheel travel Rear wheel travel 180 mm 190 mm Electric system Ignition Flywheel ECU A C magneto Headlight type Head light LED 1...

Page 16: ...les if you fail to take proper precautions Read this owner s manual Understand all safety warnings precautions and operating procedures before operating an Vehicle Age Restrictions This vehicle is an...

Page 17: ...original equipment of the vehicle create a substantial safety hazard and increase the risk of body injury The warranty on your Vehicle is terminated if any equipment has been added to the vehicle or i...

Page 18: ...OTO approved rear hitch must be properly installed on the vehicle for hauling trailers Riding this vehicle with a trailer substantially increases the risk of toppling especially on inclined slopes If...

Page 19: ...ce program is designed to ensure that all critical components on your vehicle are thoroughly inspected and serviced at specific intervals for safety Hazardous Operation Warnings Serious injury or deat...

Page 20: ...ing terrain conditions Never operate on excessively rough slippery or loose terrain Always follow proper turning procedures as described in this manual Practice turning at low speeds before attempting...

Page 21: ...il you ve mastered on level ground the turning technique outlined in this manual Avoid crossing the side of a steep hill when possible Always use proper procedures if you stall or roll backwards while...

Page 22: ...reverse When it s safe to proceed in reverse move slowly and avoid turning at sharp angles Brake discs can be overheated after continuous braking Allow brake disc to cool down before servicing Always...

Page 23: ...egularly practice the skills learned in the course and the operating techniques described in the owner s manual WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this vehicle WHAT...

Page 24: ...in severe injury or death HOW TO AVOID THE HAZARD Never allow a passenger on an Vehicle that is not designed for carrying a passenger WARNING POTENTIAL HAZARD Carrying more passengers than the rated p...

Page 25: ...met increases the risk of a severe head injury or death in the event of an accident Operating without eye protection could result in an accident and could increase the chance of a severe eye injury in...

Page 26: ...s could seriously affect operator judgment Reaction time may be slower and operator balance and perception could be affected Consumption of alcohol and or drugs before or while operating an Vehicle co...

Page 27: ...ident HOW TO AVOID THE HAZARD Always operate the Vehicle at a speed that is proper for the terrain visibility and operating conditions and your experience WARNING POTENTIAL HAZARD Attempting wheelies...

Page 28: ...nce procedures and schedules described in the owner s manual WARNING POTENTIAL HAZARD Removing hands from the handlebars or feet from the footrests during operation WHAT CAN HAPPEN Removing even one h...

Page 29: ...ehicle on unfamiliar terrain WHAT CAN HAPPEN Unfamiliar terrain may contain hidden rocks bumps or holes that could cause loss of control or overturn HOW TO AVOID THE HAZARD Travel slowly and use extra...

Page 30: ...vely rough slippery or loose terrain could cause loss of traction or loss of control which could result in an accident or overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery...

Page 31: ...roper turns could cause loss of control and lead to a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures or turning as described in the owner s manual Practise turning at sl...

Page 32: ...or the Vehicle or for your abilities Practice on smaller hills before attempting large hills Always check the terrain carefully before ascending any hill Never operate the Vehicle on hills steeper tha...

Page 33: ...empting large hills Always check the terrain carefully before attempting any hill Never descend hills with excessively slippery or loose surfaces NOTE A special driving and braking technique is requir...

Page 34: ...to turn the Vehicle around on any hill until you ve mastered the turning technique on level ground as described in the owner s manual Use extra caution when turning on any hill Avoid crossing the side...

Page 35: ...brake When fully stopped apply the foot brake as well then shift the gear selector to the park position IF THE Vehicle BEGINS ROLLING Keep weight uphill Never apply engine power Never apply the foot...

Page 36: ...obstacles could cause loss of control or overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Avoid operating over large obstacles such as rocks and fallen trees when po...

Page 37: ...ntrol WARNING POTENTIAL HAZARD Overloading the Vehicle or carrying towing cargo improperly WHAT CAN HAPPEN Overloading and towing can cause changes in vehicle handling which could lead to loss of cont...

Page 38: ...the Vehicle through deep or fast flowing water If it is unavoidable to enter water that exceeds the recommended maximum depth travel slowly balance your weight carefully avoid sudden movements and mai...

Page 39: ...ple behind the Vehicle When it s safety to proceed back slowly WARNING POTENTIAL HAZARD Operating this Vehicle with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of impro...

Page 40: ...allation or use of accessories All parts and accessories added to the vehicle must be genuine parts or equivalent components designed for use on this Vehicle and should be installed and used according...

Page 41: ...hazardous materials such as engine oil fuel engine coolant and machine fluid grease Never disposal of hazardous materials irresponsibly by dumping them into a sewer on the ground or into groundwater...

Page 42: ...systems WARNING Safe operation of this rider active vehicle requires good judgment and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increased risk o...

Page 43: ...depend on sunglasses for proper eye protection A pair of goggles or a helmet face shield offers the best protection for your eyes They should be kept clean and be shatterproof design 3 Gloves Off roa...

Page 44: ...decals have been placed on the Vehicle for your protection Read and follow the instructions on each decal carefully If a decal becomes illegible or comes off contact your dealer to purchase a replacem...

Page 45: ...DECALS LOCATIONS 45 Never car ry more than one pass enger Never drive wit h a pass enger unl ess pass enger sea t is sec urely in place Passe nger must hol d firmly the handgr ips dur ing riding 1 5 3...

Page 46: ...SAFETY DECALS LOCATIONS 46 7020 190101 1104 7 8...

Page 47: ...the vehicle to tip over AL WAYS use the trailer hitch or the recovery hook to pull a load 9CR0 190102 EU153 TM OM NVM NM Q b r NNM Q E5 P b E10 Bleifreies Benz in Unleaded fuel only Car bur ant sans p...

Page 48: ...ase the throttle before pressing the override button 1 Override Button The engine is normally limited when operating in 4WD LOCK If conditions require more engine power in 4WD LOCK WARNING Release the...

Page 49: ...off When the switch is at this position daytime running light tail light and front position light are on 3 Turn Switch If equipped Move the switch to for left turn signal indicator on Move the switch...

Page 50: ...ill sound 6 Engine Stop Switch When the switch is at position the engine shuts off When the switch is at position the engine can be started 7 Starter Switch When the main switch is turned to ON and th...

Page 51: ...aler for proper diagnosis and repairs 2 Front Brake Fluid Reservoir and Level Indicator Check the front brake master cylinder fluid level before each use of the vehicle The front brake master cylinder...

Page 52: ...he vehicle is in motion can lead to component damage F lock Operation In F lock mode both front axles are locked together and rotate at the same speed to provide maximum front wheel traction The steer...

Page 53: ...e locked together and rotate at the same speed to provide maximum rear wheel traction Turning effort and tire wear will be increased on hard surfaces The drive mode indicator on the dashboard will fla...

Page 54: ...tion Because the throttle is spring loaded the vehicle will decelerate and the engine will return to idle speed any time your thumb is removed from the throttle lever Before starting the engine check...

Page 55: ...throttle lever travel which reduces the maximum engine power available and decreases the maximum speed of the vehicle NOTE Your Vehicle is set for maximum throttle opening from the factory CAUTION Do...

Page 56: ...king brake lever A mechanical parking brake is mounted to the right handlebar control To activate the parking brake flip the lever to the right which also prevents the throttle from being applied whil...

Page 57: ...reservoir is near the right foot rest under the front access panel The fluid level can be viewed on the side of the fluid reservoir If the fluid level is lower than the lower mark refill with brake f...

Page 58: ...and taillight come on when the light switch is on The key can not be removed in this position All electrical circuits are switched off The key can be removed in this position NOTE Remove and store the...

Page 59: ...onsult with your dealer on the use of powered accessories with your vehicle 3 Fuel Tank The fuel tank fill cap is located at the top of the vehicle behind the handlebars Cap removal is left handed rot...

Page 60: ...allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored Do not overfill the tank Do not fill the tank neck If gasoline spills on your skin or clothing...

Page 61: ...located on the left side of the vehicle Gear Pattern L Low Gear H High Gear Selector Direction R Reverse Gear P Park CAUTION Always stop the Vehicle and press the foot brake pedal before shifting the...

Page 62: ...ansmission in PARK always push the brake pedal Shake the vehicle forward and backward to check if the parking brake is engaged WARNING Never depend on the parking brake alone if the vehicle is parked...

Page 63: ...Contact your dealer for more information Towing This vehicle is equipped with a hitch receiver for towing trailers Please consult with your dealer about towing the use of trailers and available acces...

Page 64: ...rope back onto itself Use a choker chain or tree trunk protector on the anchor Prior to initiating winching operation be sure any element which can interfere with safe winching is removed Do not dise...

Page 65: ...of the cover into the rack and place the cover into the rack opening 2 Press down on the center of the cover 3 Lift and push the rubber retaining strap onto the front panel tab to secure it Rear stora...

Page 66: ...alarm sounds one short time When the oil pressure rises to the normal range the alarm disappears If water temperature is 120 C alarm sounds two short time When the water temperature returns to the nor...

Page 67: ...way bearing that creates an engine braking feature to slow the vehicle without having to use the hand or foot brake The secondary clutch 2 is mounted to the input shaft of the transmission B and serve...

Page 68: ...at just above clutch engagement RPM or at low speed approximately 3mph 6mph 5km h 10 km h Low gear is highly recommended for cooler CVT operating temperatures and longer component life Drive at a hig...

Page 69: ...r large objects from a stopped position Shift the transmission to low gear and carefully use fast brief aggressive throttle application to engage the CVT WARNING Excessive throttle may cause loss of c...

Page 70: ...rking Brake Indicator 20 Drive Method 3 High beam Light Indicator 9 Speedometer 15 Oil Pressure Signal Indicator 21 OPC 4 Brake Fault Warning Indicator 10 ADJ 16 Coolant Temperature 5 Neutral Pilot La...

Page 71: ...hen headlight turns on Override Indicator 7 This indicator displays when override function is activated Gear Position Light 8 This indicator displays when the transmission is in Low High Neutral Rever...

Page 72: ...em please have your vehicle serviced Coolant Temperature 16 This dashboard section displays the current coolant temperature C is low temperature H is high temperature Both over low and over high are a...

Page 73: ...sted to the correct time using the right ADJ button below the dashboard Drive Method 20 It indicates 2WD 4WD or 4WD LOCK drive method chosen Operator Presence Control OPC 21 Vehicle will alarm immedia...

Page 74: ...d Toggle Speed Distance Long Press SEL and toggle through clock mode Short Press ADJ Metric Standard Values Trip Distance Reset Trip Distance Long Press ADJ in Odometer mode Distance reset to zero Clo...

Page 75: ...aintain the oil level between the minimum and maximum indicators on the dipstick 5 Position yourself in the operating position on the vehicle and start the engine Allow the engine to idle for a short...

Page 76: ...ing the first 10 hours or 100 miles 160km of use Do not run engine with throttle over 3 4 open during the first 10 to 20 hours or the second 100 miles 160km of use Use of any oil other than those reco...

Page 77: ...ws room to familiarize yourself with vehicle operation and handling 4 Vary throttle positions Do not idle the vehicle sustainedly for long time 5 Perform regular checks on fluid levels controls and it...

Page 78: ...ould cause engine damage Allow the engine to warm up for several minutes before operating the vehicle Starting a Cold Engine 1 Verify the gear selector is shifted to the Parking or Neutral position 2...

Page 79: ...the throttle and start the engine by pushing the start switch Do not activate the starting system more than 10 seconds on each attempt If the engine fails to start release the start switch pause a fe...

Page 80: ...he throttle is closed 2 Apply the foot brake 3 Shift to the desired gear by moving the gear selector along the shift guide Shifting Neutral to High Gear 1 Verify the throttle is closed and the vehicle...

Page 81: ...moving the gear selector along the shift guide 4 Check behind you for people or obstacles then release the rear brake pedal 5 Apply the throttle lever gradually and continue to watch behind you while...

Page 82: ...position if the indicator does not display ask your dealer to inspect the vehicle electrical circuit or adjust the gear shifting system Due to the synchronizing mechanism in the engine an indicator ma...

Page 83: ...e speed when hauling or towing loads When operating over rough or hilly terrain reduce speed and cargo to maintain stable driving conditions Weight distribution on the front and rear racks should be a...

Page 84: ...errain or situations that may require backing downhill Always attach to the towable using the hitch point Never exceed the recommended tongue weight While towing the vehicle should never exceed 10 mph...

Page 85: ...with the vehicle This vehicle may require additional stopping distance if hauling heavy loads especially on inclined surfaces and when a passenger is on board Improperly loading a trailer may cause lo...

Page 86: ...itch ball CF1000ATR 300 kg NOTE Includes trailer and trailer load Ensure to properly load the trailer so that tongue is always pushing on hitch support and not pulling on hitch ball WARNING Stay clear...

Page 87: ...n place WARNING DO NOT OVERLOAD your jack beyond its rated capacity Use jack which is designed for use on hard level surfaces only Use lifting device only DO not move or dolly the vehicle while on the...

Page 88: ...rticular characteristics and who are acquainted with the relevant safety procedures Accident prevention regulations all other generally recognized regulations on safety and occupational medicine and a...

Page 89: ...ck can cause the chain or cable to break and snap back When pulling another vehicle be sure that someone is controlling the pulled vehicle They must brake and steer to prevent the vehicle from going o...

Page 90: ...r Or a Pass the cable through the attachment point and clip it back on itself FIG 1 b Attach the clip directly to the designated point FIG 2 This alternative must be specifically permitted by the trai...

Page 91: ...urself to others around you and or damage to the vehicle or environment Recreational group and distance riding Always keep a safe distance from other riders ahead of you and behind you when riding in...

Page 92: ...roper driving procedures such as abrupt throttle changes excessive braking incorrect body movements or too much speed for the sharpness of the turn may cause the Vehicle to tip If the Vehicle begins t...

Page 93: ...m up apply the brakes then shift the transmission into gear 3 Check your surroundings and determine your path of travel 4 Release the brakes 5 Slowly depress the throttle with your right thumb and beg...

Page 94: ...n between the wheels allowing turn to be made smoothly The same leaning technique should be used for turning in reverse NOTE Practice making turns at slow speeds before attempting to turn at faster sp...

Page 95: ...t for your skills or the conditions Operate at a slow speed and allow extra time and distance for maneuvers when in 4WD LOCK DIFF LOCK As you approach a curve slow down and begin to turn the handlebar...

Page 96: ...speed is controlled by the amount of throttle opening NOTE Your Vehicle is equipped with a reverse speed limiter The override button cannot be used Do not operate at wide open throttle Open the throt...

Page 97: ...s in the direction of the skid and shifting your body weight forward Driving with 4WD engaged can assist in controlling the vehicle in slippery areas CAUTION Severe damage to drive train may occur if...

Page 98: ...hift your body weight to counteract the weight of the vehicle if it tips to one side Driving with 4WD or 4WD LOCK engaged can assist in controlling the vehicle Driving over obstacles Be alert Learn to...

Page 99: ...e gradual inclines Proceed slowly avoiding rocks and obstacles if possible After crossing dry the brakes by applying light pressure to the lever until braking action is normal WARNING Avoid operating...

Page 100: ...serviced as outlined in the maintenance schedule The following areas need special attention engine oil front and rear gear cases and all grease locations If your vehicle becomes immersed and it s impo...

Page 101: ...trests Shift your weight forward Maintain a steady rate of speed and throttle opening Remain alert and be prepared to take emergency action This may include quick dismounting of the vehicle If all for...

Page 102: ...n uphill side or to either side if Vehicle is pointed straight uphill Turn the Vehicle around and remount following the procedure described in the manual WARNING Braking and handling are greatly affec...

Page 103: ...dehilling can be a dangerous type of driving and should be avoided if at all possible If you do enter into a situation where sidehilling is necessary follow these precautions Slow down Lean into the h...

Page 104: ...lways travel directly downhill Utilize the engine braking function and apply the foot brake lightly to aid in slowing Familiarize yourself with operation of these braking functions during downhill des...

Page 105: ...and pull on the right handle bar to turn the steering full left front brake will now be closest to you 5 Slowly release the hand brake lever and use it to control the descent of the vehicle which will...

Page 106: ...ssible If it s unavoidable follow these precautions Turn the engine off Place the gear selector to parking position Always block the rear wheels on the downhill side Refer to the illustration CAUTION...

Page 107: ...nuine parts available from your dealer Severe Use Definition CFMOTO defines severe vehicle use as Frequent immersion in mud water or sand Racing or race style high RPM use Prolonged low speed heavy lo...

Page 108: ...operating speed of approximately 12 4 mph 20 km h Vehicles subjected to severe or commercial use must be inspected and serviced more frequently The following icon keys are used to note special circum...

Page 109: ...t points Lubricate every 500 miles 800 km before long periods of storage after pressure washing or after submerging drive system Item Lubricant Method Engine oil SAE 10W 40 SAE 5W 40 SAE 15W 40 Screw...

Page 110: ...e Ride Rear suspension and axles Pre Ride Tires Pre Ride Brake fluid level Pre Ride Brake lever foot brake function Pre Ride Brake system function Pre Ride Wheels fasteners Pre Ride Engine oil level P...

Page 111: ...t serviced by a dealer Headlight aim General lighting and turn indicators if equipped Pre Ride Inspect Adjust or replace lights when necessary Radiator Pre Ride Inspect for mud or debris blocking airf...

Page 112: ...ter Clean oil strainer Engine air filter 20 200 320 Inspect replaceifdirty donotclean Engine valve clearance 20 200 320 Check and adjust as necessary Front Rear gear case oil 20 200 320 Check level In...

Page 113: ...20 Inspect steering system See dealer for service if wheel alignment is required Foot brake Hand brake 20 200 320 Inspect function Adjust as necessary Gear cases CV shafts Propshafts 20 200 320 Inspec...

Page 114: ...y condition as necessary Engine hoses gaskets and seals 20 200 320 Inspect for leaks Air filter 50h 500 800 Always inspect pre ride Inspect frequently if subjected to severe use Replace if dirty Do no...

Page 115: ...terval is not met Engine oil oil filter oil strainer 100h 12M 1000 1600 Inspect for color change Change if dirty and clean strainer Change yearly if hours or distance interval is not met Cooling syste...

Page 116: ...fasteners Rear suspension 50h 6M 500 800 Lubricate Check fasteners Gear shift 50h 1M 500 800 Inspect lubricate adjust as necessary Throttle body throttle cable 50h 6M 500 800 Inspect Clean carbon depo...

Page 117: ...ce Fuel filter and hoses 100h 24M 2000 3200 Inspect routing and condition Replace filter and high pressure hoses every 4 years Cooling hoses 100h 1000 1600 Inspect routing and condition Valve clearanc...

Page 118: ...ust pipe and spark arrestor 100h 12M 500 800 Inspect Clean spark arrestor Wiring fuses connectors relays and cables 100h 12M 1000 1600 Inspect wire routing for wear security A p p l y d i e l e c t r...

Page 119: ...tch mechanism more often if used in severe conditions Coolant 200h 24M 4000 6400 Change coolant every 2 years if hours or distance interval is not met Brake fluid 200h 24M 1000 1600 Inspect fluid for...

Page 120: ...nt 12M Inspect steering system See dealer for service whenever steering parts or wheel alignment are required Foot brake height 12M Inspect Replace brake pads or adjust height as required Severe Use I...

Page 121: ...ove access cover 1 by grasping the lower left portion and pulling firmly 5 Unscrew the oil dipstick 2 out and wipe off with a clean cloth 6 Insert the dipstick into the oil filler hole Do not reinstal...

Page 122: ...s running wait a sufficient period for the oil to settle and cool 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil drain bolt 1 and drain the oil from the transmissi...

Page 123: ...and then install it into the groove of the crankcase housing correctly 5 Install the oil filter cover and fasteners Tighten the fasteners to 7 3 ft lb 10 N m 6 Add the specified amount of recommended...

Page 124: ...sur face 2 Remove access cover 1 by grasping the lower left portion and pulling firmly 3 Unscrew the oil dipstick 2 out and wipe o ff w it h a clean cloth 4 Insert the dipstick into the oil filler hol...

Page 125: ...d cool 3 Place an oil pan under the engine to collect the used oil 4 Remove the oil dipstick 2 5 Remove the oil drain bolt 1 and drain the oil 6 Place a new sealing washer on the oil drain bolt then a...

Page 126: ...1 Place the vehicle on a level surface 2 Place a container under the rear gear case to collect used oil 3 Remove oil filler bolt 1 and drain bolt 2 as shown and drain used oil 4 Install and tighten d...

Page 127: ...4 ft lb 25 Nm Front gear case oil change 1 Place the vehicle on a level surface 2 Place a container under the front gear case to catch the oil 3 Remove oil filler bolt 1 and drain bolt 2 as shown and...

Page 128: ...the lower limit mark remove the reservoir cap 2 add coolant to the up per limit mark install the reservoir cap and then install the panel NOTE Lowest capacity of coolant reservoir 0 2 L CAUTION Hard w...

Page 129: ...lace a container under the engine and then remove The left engine cover The coolant drain bolt 1 Use a trough or a similar object to prevent coolant from spilling on the footrest 6 Disconnect the hose...

Page 130: ...bbles inside the coolant hose until coolant goes out then tighten the screw NOTE Recommended antifreeze High quality ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines Ant...

Page 131: ...he coolant reservoir cap and check for coolant leakage NOTE If any leakage is found have your dealer check the cooling system 5 Install the panels and the front access cover Cleaning Cleaning the exte...

Page 132: ...MAINTENANCE LUBRICATION 132 1 Axle dust boots 1 Check the protective boots for holes or wears If any damage is found have them replaced by your dealer...

Page 133: ...f the engine The ideal color on the white insulator around the center electrode is a medium to light tan color for a vehicle that is being ridden normally Do not attempt to diagnose such problem yours...

Page 134: ...the gasket surface Wipe off any grime from the threads 2 Install spark plug and tighten to specified torque NOTE Tightening torque of spark plug 20N m If a torque wrench is not available when you are...

Page 135: ...expel water CAUTION Major engine damage can result if the vehicle if water is ingested into the engine Have the vehicle serviced by your dealer promptly if your vehicle becomes immersed or stalls in w...

Page 136: ...ing thoroughly If the vehicle was submerged please contact your local dealer to check for water inside the engine crankcase Air filter maintenance 1 Remove the seat 2 Remove the filter housing cover b...

Page 137: ...ter housing inlet Tighten the clamp securely 10 Reinstall the air filter housing cover and spring clips Verify the cover is installed correctly and is sealing properly NOTE The air filter must be chec...

Page 138: ...Unfiltered air will enter into the engine and cause engine wear and damage Driving without an air filter will also decrease performance and can lead to engine overheating CAUTION Major engine damage c...

Page 139: ...lightly and then use a wire brush to remove any carbon deposits 3 from the spark arrestor portion of the tailpipe 4 Insert the tailpipe into the muffler and align the bolt holes 5 Install and tighten...

Page 140: ...l dealer to check the CVT housing and components thoroughly CVT cover drain bolt If the vehicle was submerged in water deep enough that water entered the CVT housing remove the drain bolt 2 to drain t...

Page 141: ...le freeplay adjustment Check the throttle freeplay at regular intervals NOTE Check the engine idling speed after adjusting throttle lever freeplay 1 Loosen nut 1 2 Turn adjustment nut 2 to lever trave...

Page 142: ...art of the usual maintenance routine The throttle body was set at the factory after many tests If the settings are disturbed by someone without sufficient knowledge poor engine performance and damage...

Page 143: ...ir enter the brake system possibly causing the brakes to become ineffective Before riding check that the brake fluid is above the lower level and replenish when necessary The front brake fluid master...

Page 144: ...ng leakage and poor brake performance NOTE Recommended brake fluid DOT 4 3 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor brake perfo...

Page 145: ...ars Front lever free play The front brake lever should have a free play of 10 mm 0 4 in at the lever end If not have your dealer check the brake system DANGER After servicing Make sure the brakes oper...

Page 146: ...pad thickness A is less than 059 in 1 5mm or the disc thickness B is less than 157 in 4 0mm have your dealer replace them Replacement of brake components requires professional knowledge These procedu...

Page 147: ...parking brake is disengaged before operating Important Safeguards The parking brake may relax if left on for a long period of time Always block the wheels to prevent rolling Never depend on the parki...

Page 148: ...ly and that the free play is correct Make sure the brakes do not drag All air must be bled from the brake system Replacement of brake components requires professional knowledge These procedures should...

Page 149: ...othly ask your dealer to replace them NOTE Recommended lubricant SAE 10W 30 or a commercially available cable lubricant Suspension Pivot Lubrication Lubricate the upper and lower pivots of the rear su...

Page 150: ...lation 1 Install the wheel and the nuts 2 Lower the Vehicle so that the wheel is on the ground 3 Tighten the wheel nuts to the specified torque NOTE Tapered nuts are used for both the front and rear w...

Page 151: ...eels Tire pressure Inspect the tire pressure before operation Front 45 kPa Rear 42 kPa Tread depth Inspect the tread depth regularly and replace the tires if the minimum tread depth is less than Minim...

Page 152: ...r tank relay box and fuse Fuse and Relay replacement The main fuse 1 fuse panel 2 and relay panel 3 are located under the front access cover If a fuse is blown turn off the main switch and install a n...

Page 153: ...d for recharging low maintenance batteries Using a conventional battery charger may shorten the battery life Always make sure the cable connections are the correct polarity when reinstalling the batte...

Page 154: ...mes obstructed during operation if the fuse is blown turn off the main switch and install a new fuse of the specified amperage WARNING To prevent accidental short circuit turn off the main switch when...

Page 155: ...nt WARNING It is advisable to have your dealer make this adjustment Turn the adjusting screws can raise or lower the beam Tail brake light replacement Tail brake light bulb is LED it can not be replac...

Page 156: ...follows To increase the spring preload turn the adjusting ring in direction a To decrease the spring preload turn the adjusting ring in direction b NOTE A special wrench 1 can be obtained at a dealer...

Page 157: ...mping pressure adjustment Turn adjuster 1 to SLOW side then to FAST side until suitable to your comfort Option 2 shock adjustment procedures for spring adjustment Loosen lock nut 3 Turn adjust nut 2 t...

Page 158: ...your vehicle becomes immersed major engine damage can result if the machine is not thoroughly inspected Take the vehicle to your dealer before starting the engine For example if engine is not properly...

Page 159: ...ughly cleaned of all dirt and debris Rinse with water frequently and dry the vehicle with a chamois to prevent water spots Lubricate all pivot points immediately after washing Allow the engine to run...

Page 160: ...s Use caution when using these products near plastic surfaces Perform Repairs Make necessary repairs to your vehicle before storing to prevent further damage the next time you operate it Check the Tir...

Page 161: ...fresh fuel that has been treated with fuel stabilizer according to the product label directions Do not allow untreated fuel to remain in the tank longer than 30 days as the fuel begins to degrade and...

Page 162: ...plug hole use a section of clean hose and a small plastic squeeze bottle filled with the pre measured amount of oil Reinstall the spark plug s Torque the spark plug to specification Turn engine over...

Page 163: ...hese procedures when transporting the vehicle Turn off the engine and remove the key to prevent loss during transporting Place the gear selector into any position except the parking position and block...

Page 164: ...to 12 8 Vdc Confirm battery state of health Loose battery connections Check all connections and tighten if necessary Loose starter system electrical connections Check all connections and tighten if ne...

Page 165: ...Fouled or defective spark plugs Inspect and clean or replace spark plug Worn or defective spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug Loos...

Page 166: ...on recommended fuel Replace with 95 minimum octane unleaded fuel Fouled or defective spark plug s Inspect spark plug s replace if necessary No spark to spark plug Inspect spark plug s verify stop swit...

Page 167: ...dealer Engine runs irregularly stalls or misfires Possible Cause Solution Fouled or defective spark plugs Inspect and replace spark plugs as necessary Worn or defective spark plug wires See your deal...

Page 168: ...See your dealer Other mechanical failure See your dealer Possible Lean or Rich fuel mixture See your dealer Low or contaminated fuel Add or change fuel clean the fuel system Low octane fuel Replace w...

Page 169: ...our dealer Incorrect ignition timing See your dealer Mechanical failure See your dealer Engine Runs Irregularly Stalls or Misfires Possible Cause Solution Fouled or defective spark plugs Inspect clean...

Page 170: ...See your dealer Other mechanical failure See your dealer Possible Lean or Rich fuel mixture See your dealer Low or contaminated fuel Add or change fuel clean the fuel system Low octane fuel Replace w...

Page 171: ...inate the malfunction indicator light MIL if it detects a problem When this indicator is on the fault code will display on the dashboard directly record the fault code and contact your dealer for diag...

Page 172: ...N but EPS will not work When the engine is started the EPS indicator will be off and the EPS starts to function Each trouble code consists of 2 digits denoted by the times of long flash and short flas...

Page 173: ...single digit Duration of long flash 2 sec Duration of short flash 1 sec Flash interval 1 sec The flash cycle will repeat after EPS MIL indicator light turns off for 3 seconds Stop operating the vehicl...

Page 174: ...r position to keep the voltage in 1 65V 0 05V 2 Contact with suppliers and replace it 3 when system is on the steering wheel swings on both sides 1 Motor is mounted backwards 2 Controller or sensor is...

Page 175: ...Economic Development Zone Hangzhou 311100 Zhejiang Province P R China Make trade name of the manufacturer CFMOTO Type CF800ATR 3 Variant s CF800ATR 3 Version s A Commercial name s if available CFORCE...

Page 176: ...Road Yuhang Economic Development Zone Hangzhou 311100 Zhejiang Province P R China Make trade name of the manufacturer CFMOTO Type Variant s Commercial name s if available Category subcategory and spee...

Page 177: ...ng Economic Development Zone Hangzhou 311100 Zhejiang Province P R China Make trade name of the manufacturer CFMOTO Type CF1000ATR Variant s CF1000ATR Version s A Commercial name s if available CFORCE...

Page 178: ...Test run 2 1 23 1 23 A Arithmetic mean 1 22 1 22 98 5kg T1 Test run 1 1 14 1 14 Deviation 10 between test run 1 2 and Arithmetic mean awS 1 25 m s2 T2 Test run 2 1 15 1 15 A Arithmetic mean 1 15 1 15...

Page 179: ...TNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CAN NOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTIES INCIDENTAL AND CONSEQUENTIAL DAMAGES A...

Page 180: ...normal use neglect or operation of the product in a manner inconsistent with the recommended operation described in the Owner s Manual 3 Damage caused by failure to provide proper maintenance and or s...

Page 181: ...O factory s basic warranty period and the duration of this warranty may vary by international region based upon local laws regulations and distributors policy Please Note the warranty period you get f...

Page 182: ...ountry in which the sale occurred 2 The CFMOTO specified predelivery inspection process must be completed and documented and signed by the purchaser 3 The CFMOTO Vehicle must have undergone proper reg...

Page 183: ...omer and must use CFMOTO OEM parts for all warranty repairs All vehicles sold by the dealer must be inspected and tested by the dealer to ensure proper performance and operation prior to delivery to t...

Page 184: ...OWER CO LTD No 116 Wuzhou Road Yuhang Economic Development Zone Hangzhou 311100 Zhejiang Province China Tel 86 571 86258863 Fax 86 571 89265788 E mail service cfmoto com cn http global cfmoto com 9AW...

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CF MOTO CF1000ATR, Owner'S Manual

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