Cepex EXTREME ABS Series Installation And Maintenance Manual Download Page 3

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EXTREME ELECTRIC BUTTERFLY VALVE

Please read the instructions below carefully in order to get the best performance from you actuated valve.  
These symbols 

 

 

 indicate potential danger if the advice set out here is not followed.

 

DANGER. Risk of electrocution. Failure to follow the advice set out here may result in electrocution. 

DANGER. Failure to follow the advice set out here may result in personal harm or damage to the device. 

WARNING. Failure to follow the advice set out here may result in damage to the automatic valve or device.

GENERAL SAFETY ADVICE

The valves described in this manual are especially designed to ensure a correct  circulation of the flow in all work phases.

Device  should  be  installed  in  accordance  with  the  specific  instructions  for  each  installation.  All  existing  safety  legislation  should  be 

respected at all times in order to avoid accidents.

Any modification to the electric actuator requires prior authorisation from the manufacturer. Spare parts and accessories authorised by 

the manufacturer are a guarantee of greater safety. The manufacturer of this actuated valve is exempt from all responsibility for damage 

arising from unauthorised spare parts and accessories.

The electrical and pneumatic parts of this device will have an electrical current running through them during operation. All work on the 

automatic valve and other related equipment should only be carried out after having first disconnected the start up mechanism.

The user should ensure that all assembly and maintenance work is carried out by suitably authorised, qualified personnel, and that they 

have previously read the installation and service instructions set out in this manual.

Safe usage of this actuated valve can only be guaranteed by closely following the installation and service instructions set out here.

Voltage and air pressure limits should not be exceeded under any circumstances.

In  case  of  malfunction  or  breakdown,  contact  the  nearest  factory  representative  or  technical  assistance  service  department.  Knocks 

should be avoided during transport, since they may damage the body and mechanism of the valve. 

Store the valve in the original packaging, protected against humidity and direct sunlight.

ELECTRIC BUTTERFLY VALVE WARNINGS

The maximum service life of the valve is specified in EN ISO 16136. This has been verified at the factory using ageing tests specified in 

the standard.

Correct installation and handling of the valve, as well as adherence to the maximum pressure and temperature conditions specified in 

this manual are essential in order to  preserve the service life of the valve.

The liquid to be conduted must be compatible with the valve materials. Consult chemical resistance charts published by Cepex or 

consult the technical department.

The use of tools to open or close the manual valve control is not recommended. 

Before carrying out any maintenance operations on the pipe or valve, ensure that the system has been depressurised by releasing the 

pressure and emptying the pipes, following the specific safety regulations for each product.

Before installation, check that the valve is undamaged and that it contains all the parts required for installation.

After long periods of inactivity, check the grease on the o-rings and follow the maintenance instructions set out in this manual. The 

grease must be compatible with the valve materials.

Rapid closure of valves should be avoided to eliminate the possibility of water hammer causing damage to the system.

When using the valve as the final element of an installation, the risks of the liquid should be taken into account and the pressure and 

temperature should be controlled, according to the safety standards for each product.

Make all connections following the instructions referring to electrical supply set out in this manual. Ensure that all cables are correctly 

connected.

If  the box at the end of the run needs to be opened, when it is closed again, check that it is correctly positioned to avoid any  contact with 

water. Also check that connectors are correctly positioned.

At all times, avoid contact, even accidental, with the motorised valve’s moving parts during operation and/or before it has come to a 

complete standstill.

Ensure that the start-up mechanisms are blocked before beginning any electrical maintenance,  The following steps should be followed 

before any modification  to the motorised valve:

1.- Disconnect from the main supply.

2.- Block the system’s start-up mechanisms.

3.- Make sure that  no voltage is running through the circuits, including the auxiliary circuits and supplementary services.

All the above should be taken as indicative and not directly linked to the safety procedure as specific safety regulations may be in place 

in some cases.

IMPORTANT

: As a result of the complexity of the subject, the installation, usage and maintenance instructions found in this manual are 

not designed to cover all imaginable service and maintenance scenarios. Should any further instructions be required or specific problems 

encountered, please do not hesitate to contact the distributor or valve manufacturer.

Important: This instruction manual contains essential information regarding  safety measures to be adopted when installing and 

starting up the equipment. It is therefore essential that the user reads these instructions before installing and starting to use this 

product.

We strongly recommend to fix the valve with flange adaptor and loose flange in  both sides of the valve to keep the technical 

characteristics of the valve.

In case of fixing only the valve with screws from one side, the maximum supported pressure will be reduced in some factor (f = 0,4). 

Please ask to Cepex technical department for the specific conditions of installation and possible changes in the performance of 

the valve.

Summary of Contents for EXTREME ABS Series

Page 1: ...EXTREME SERIES BUTTERFLY VALVES LUG type Electric actuator INSTALLATION AND MAINTENANCE MANUAL PVC U EPDM FPM CPVC EPDM FPM PPH EPDM FPM PVDF EPDM FPM ABS EPDM FPM 0045...

Page 2: ...teriales termopl sticos Meets the requirements established by the European Union for PRESSURE EQUIPMENT ac cording to Directive 2014 68 UE PED category II module A2 in accordance with the harmo nized...

Page 3: ...r close the manual valve control is not recommended Before carrying out any maintenance operations on the pipe or valve ensure that the system has been depressurised by releasing the pressure and empt...

Page 4: ...s of the valve body This allows them to be installed into a system using sets of bolts and no nuts The valve is installed between flanges using a separate set of bolts for each flange This setup permi...

Page 5: ...OM DN65 AISI 304 1 1 13 O ring EPDM FPM 2 4 14 Screw DIN 912 AISI 304 AISI 316 1 1 15 Handle PP GR 1 16 Washer AISI 304 AISI 316 1 17 Lever PP GR 1 18 Pin AISI 304 1 19 Left spring AISI 304 1 20 Right...

Page 6: ...e will cause irreparable damage to the device All valves are electrically and hydraulically tested in the factory Valves will always be replaced in the event of any justifiable claim For more technica...

Page 7: ...12 Valve design Flanged dimensions Valve connections Other connections Actuator coupling ISO 16136 2005 EN 558 1 ANSI B16 5 Class 150 JIS B2220 BS E EN 1090 1 ISO15494 ISO15493 ISO10931 EN ISO 5211 N...

Page 8: ...nd closing of the disc Install the valve once the sockets are solvent bonded and dry to avoid problems with the adhesive entry of the latter into the valve Flanges must be well centred on the valve pa...

Page 9: ...sources Actuators do not have fuses and incorrect voltages can cause irreparable damage to the device J J Characteristics Thermostat controlled temperature Incorporation of a thermostat controlled 4W...

Page 10: ...12 Tap on the shaft 6 with a rubber mallet until the bearing 4 is exposed from the bottom Fig 11 Once the bearing is out remove the shaft 6 turn it and re insert it Fig 12 from the bottom Tap again u...

Page 11: ...ockets and valve Disassemble the valve and reassemble with concentric alignment observe the correct tightening sequence and torque The valve is not completely watertight in the sockets Misalignment be...

Page 12: ...Av Ram n Ciurans 40 PI Congost P6 La Garriga BCN Spain Tel 34 93 870 42 08 www cepex com cepex cepex com COPYRIGHT CEPEX S A U ALL RIGHTS RESERVED CODE C584075MELXT Version 1 3 2020 01...

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