Cembre LD-16B Operation And Maintenance Instruction Manual Download Page 35

35

anti-impurity fi lter

16.1.5)  Clean coolant fi lter

The coolant circuit of the drilling machine is provided 
with an anti-impurity fi lter; should an evident de-
crease of the fl ow of the lubrocoolant occur, it could 
be necessary to clean the fi lter in the following way:

  Using a 14 mm key, unscrew the coupling (02).
  Extract the fi lter and clean it carefully.
  Reassemble the filter into the coupling (02) as

  shown in the fi gure.

  Reposition and fully tighten the coupling (02).

02

16.2)  SPECIAL MAINTENANCE OF THE DRILL

Special maintenance operations require the intervention of qualifi ed personnel only, please contact 

Cembre

 

(Ref. to § 

17

APPENDIX “A”

 F

actors which infl uence the number of holes that can be made according to the cutting tool 

used.

–  Hardness of the material to be drilled.
–  Thickness to be drilled.
–  Stability of the drill clamp and correct assembly of the cutter/bit.
– Suitable lubrocooling

 (lubrication/cooling) to keep the temperature of the cutter low so as not to compromise 

 the 

effi

  ciency of the cutting edges, whilst at the same time facilitating the removal of the swarf.

 

The contact time of the cutting edge with the material and the force exerted on it; 

bear in mind that drilling 

  the hole in the shortest time may mean excessive pressure has been applied to the cutter thus reducing its ef-
  fi ciency. The "drilling assistance" function allows the operator to work in a manner which optimises force and 
  time thereby maximising cutter effi

  ciency.

Observe these basic rules:

1)  Commence drilling by exerting light pressure on the advancing lever, progressively increasing and then relaxing 
  it only when the cutter is in the exit phase.
2) Avoid pressure jolts and only advance according to the drilling diameter to avoid scratching the material or 
  damaging the cutting edges of the cutter/bit.
3) Remember that a cutter with effi

  cient cutting edges requires a pressure lower than that applied to one with 

  which a number of holes have already been made.
4)  When holes are made close to raised lettering on the rails,  the initial pressure must be extremely light until the 
  markings disappear, otherwise the cutter may be damaged.

In the case of a breakdown contact our Area Agent who will advise you on the problem and give you the necessary 
instructions on how to dispatch the machine to our nearest service Centre; if possible, attach a copy of the Test Cer-
tifi cate supplied by 

Cembre

 together with the machine or fi ll in and attach the form available in the “ASSISTANCE” 

section of the 

Cembre

 website.

17. RETURN TO 

Cembre

 FOR OVERHAUL

Summary of Contents for LD-16B

Page 1: ...1 RAIL DRILL LD 16B LD 16BA LD 16BE LD 16BT ENGLISH D K D Y D OPERATION AND MAINTENANCE MANUAL 16 M 187 E...

Page 2: ...sembling broach cutters with Quick push turn shank 19 11 2 Assembling broach cutters with Weldon shank 20 11 3 Assembling spiral bits 21 11 4 Assembling terminations on DBG F2 clamping device 22 11 5...

Page 3: ...d wearing clothes which may present a risk to personal safety The degree of protection of the drilling machine against moisture is classi ed ordinary EN 50144 1 Standard Do not expose the drill to rai...

Page 4: ...posed of separately from other waste The separate waste collection of such equipment is organised and managed by the manufacturer Users wishing to dispose of such equipment must contact the manufactur...

Page 5: ...dle 5 Oil ller cap 6 36V DC motor unit 7 Oil level indicator 8 Coolant connection 9 Cap with magnetic insert 10 Lubricator for spindle shaft 11 Front plate for assembling templates 12 Spindle shaft 13...

Page 6: ...S NZ Ref to note 3 USA CAN 627268000 Input V Hz W 220 240 50 60 290 115 60 290 Output V A 14 4 36 6 5 max Weight kg lbs 0 97 2 1 In order to optimise the charge of the battery the drill is equipped wi...

Page 7: ...cutters or spiral bits with Weldon shank on spindle shaft 2 5 Transverse threaded pin 1 pc as a spare for securing broach cutters or spiral bits with push turn shank on spindle shaft 2 6 Wing nuts 2 p...

Page 8: ...e by pressing the button 2 13 ASC Ultra fast charger 1 pc Di ers depending on geographic region Use to quickly charge the Li Ion batteries supplied Minimal current consumption in stand by mode Managem...

Page 9: ...th moving arm complete withTDB7termination forclampingthedrilltogirderrailsandforadditional special applications 3 3 VAL P24 plastic carrying case for storing the drill complete with the DBG F2 and dr...

Page 10: ...two types of rails with a single kit simply by turning the two inserts Contact Cembre for selection of other speci c application accessories 3 7 SPApositioningplatesforuseinconjunction with MPAF posit...

Page 11: ...5 CY160 CY170 CY175 CY180 CY190 CY200 CY210 CY220 CY230 CY240 CY250 CY260 CY270 CY275 CY280 CY290 CY300 CY310 CY320 CY330 mm 13 13 5 14 16 17 17 5 18 19 20 21 22 23 24 25 26 27 27 5 28 29 30 31 32 33...

Page 12: ...attachment and the length 3 12 LR2 biodegradable lubrocoolant 3 litre container For optimum operation of both broach cutters and spiral bits Fill with water and lubrocoolant in a 5 solution 4 75 l of...

Page 13: ...he advance lever Themovementofthelevermustneverbeloose foradjust ment proceed to tighten it by loading the cup springs by means of the associated self locking nut after removing the protective cap sel...

Page 14: ...visible position and can be rapidly activated in case of emergency It is a tilt switch and provided with an interlock device to avoid unintentional start ups The switch has two speci c functions Star...

Page 15: ...in use does not permit all possible application criteria to be covered The drilling assistance function is not optimised for cutting tools of other manufacturers Byrespondingtothechangesincolourofthe...

Page 16: ...d with LED indicators that indicate the remaining battery life at any time by pressing the adjacent button C 4 LEDs illuminated fully charged 2 LEDs illuminated 50 capacity 1LED ashing minimumcharge t...

Page 17: ...e coolant system pay careful attention to the instructions on the tank label To lltankwithlubrocoolant turnhandleanticlockwiseapproximately2turnstorelease handlelockingmechanism Remove handle piston a...

Page 18: ...ble when storing the drilling machine to empty the lubrocoolant system completely Proceed as follows Disconnect the quick coupling 03 from the coolant attachment 35 on the drilling machine Tilt the ma...

Page 19: ...eration Insert the correct guide bit into the broach cutter Ref to 3 10 from the shank end Insert the broach cutter into the spindle by positioning it so that the side at lines up with the transverse...

Page 20: ...th grub screws 18 become accessible If necessary insert the battery slide the Motor switch forward to generate successive rotations of the spindle indexing function Ref to 5 making the grub screws 18...

Page 21: ...9 using the 4 mm T handle Allen key 2 Ref to Fig a Unscrewgrubscrews 18 andinsertthebit adapterunitinthe spindle 1 so that the two engaging dogs on the bit spigot line up with the grub screws 18 Ref t...

Page 22: ...emove the pivot and central bush ensuring that it is slid away downwards without acting on the holding plate Over advancing the spindle after drilling must be avoided when using the TDB 1 and TDB3 ter...

Page 23: ...Allen key 11 6 Assembling positioning templates Only Cembre positioning templates and jigs are to be used with the rail drill Choose the correct positioning template for the rail pro le to be drilled...

Page 24: ...eci c drilling axis During tting ensure that the inserts are facing the correct side corresponding to the rail being drilled FIG b wing nut washer FIG a Rotate both inserts to the same side suited to...

Page 25: ...necessary to the longitudinal track axis use the reference pin 01 For rapid drill release simply back o the hand wheel 12 by approximately two complete turns and while supporting the drill by its han...

Page 26: ...te locking of the machine on the rail being drilled may cause breaking or accelerated wear of the cutting tool as well as damage to the spindle shaft bearings 12 1 Drill tted with broach cutter The dr...

Page 27: ...any changes so that the green LED stays il luminated for the entire drilling process only alleviate the pressure on the lever during the exit phase To nish drilling depending on the thickness being d...

Page 28: ...dapter or DPE spacer tted on the spigot of the spiral bit it must therefore be activated by opening the tap before starting to drill then switched o after drilling by closing the tap Normally using tw...

Page 29: ...ol down Flashing YELLOW RED Rotation is obstructed blocked spin dle forexampleblockedbroachcutter in the rail gears broken Push the start switch to OFF posi tion removewhatisblockingthe spindle s rota...

Page 30: ...sition the drill close to the rail head without clamping it 5 Slide the drill so that Ref to Fig b the curved end of the SPA positioning plate is ush against the rail head the MPAF positioning templat...

Page 31: ...ed 3 Insert the SPA positioning plate so that the curved part is facing upwards Ref to Fig e 4 Insertthelockingpin 02 inoneofthetwoholesofthecon nection plate 5 With the spindle fully withdrawn positi...

Page 32: ...fully withdraw the spindle Place the drill batteries battery charger and the SR5000 coolant unit in a sealed place free from dust moisture and the risk of accidental impact The optimum storage temper...

Page 33: ...machine in best condition Maintenance not carried out properly or carried out by unauthorisedorunquali edpersonnelcannoticeablyreducethema chine s e ciency and increase the risk of accidents and serio...

Page 34: ...g the quantity of oil required Only use the oil grade recommended in 1 Never use regenerated or used oil The oil must be clean 16 1 3 Remove metallic residues from the crankcase When the drill is posi...

Page 35: ...d that drilling the hole in the shortest time may mean excessive pressure has been applied to the cutter thus reducing its ef ciency The drilling assistance function allows the operator to work in a m...

Page 36: ...07 06 05 04 03 02 01 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 Coupling protection plate Coupling cap Coolant coupling Cap Complete front plate mini USB Cap CB3662L Li Ion battery Worklight ON OFF swit...

Page 37: ...ulder Right support shoulder Blocking side plate Pin M 8x10 grub screw Handgrip Hand wheel Blocking screw Spacer Bush Cup spring 2 5x16 split pin Blocking support Reference pin Code N Item Description...

Page 38: ...38 720 28 3 max 489 19 2 317 12 5 485 19 1 max 417 16 4 161 6 3 261 10 3 60E1 Dimensions in mm inch...

Page 39: ...39...

Page 40: ...mail info cembre fr www cembre fr Cembre Espa a S L U Calle Verano 6 y 8 28850 Torrej n de Ardoz Madrid Espa a Tel fono 91 4852580 Telefax 91 4852581 E mail comercial cembre es www cembre es Cembre G...

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