Cedar Summit Abbeydale Clubhouse F23920 Page 36 Installation And Operating Instructions Manual Download

Page: 36 / 92

Hardware

Step 11: Floor Board Assembly

Part 1

Place 1 (2478) Floor tight to (2528) SW Wall Panel and 1 (2478) Floor flush to the face and ends of (2489)

Floor End then attach with 6 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 11.1 and 11.2)

Fig. 11.2

Fig. 11.1

S20

12 x

#8 x 1-3/8” Wood Screw

S20

2 x

Floor 1 x 6 x 38-1/2”

Wood Parts

2478

x 6 per board

2476

2475

2489

2475

2477

Flush

2528

2489

Flush

2478

[email protected]

Summary of Contents for Abbeydale Clubhouse F23920

Page 1: ...follow these instructions Keep and refer to these instructions often and give them to any future owner of this play system Manufacturer contact information provided below OBSTACLE FREE SAFETY ZONE 30 x 25 6 area requires Protective Surfacing See page 3 MAXIMUM VERTICAL FALL HEIGHT 7 0 CAPACITY 12 Users Maximum Ages 3 to 10 Weight Limit 110 lbs 49 9 kg per child RESIDENTIAL HOME USE ONLY Not intend...

Page 2: ...er for which it was not intended Standing on or jumping from the roof elevated platforms swings climbers ladders or slide can be dangerous Do not allow children to swing empty rides or seats Do not allow children to go down slide head first or run up slide 2 SERIOUS HEAD INJURY HAZARD Installation over concrete asphalt dirt grass carpet and other hard surface creates a risk of serious injury or de...

Page 3: ...ay equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heavily used areas Do not install loose fill surfacing over hard surfaces such as concrete or asphalt Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfacing other than loose fill m...

Page 4: ...riorated wood members As with all wood some checking and small cracks in grain is normal Applying a water repellent or stain water based on a yearly basis is important maintenance to maintain maximum life and performance of the product Check the following at the beginning of the play season HARDWARE Inspect for tightness Must be firmly against but not crushing the wood DO NOT OVER TIGHTEN This wil...

Page 5: ...ant product notifications and assure prompt warranty service 5 Year Limited Warranty Solowave Design warrants that this product is free from defect in materials and workmanship for a period of one year from the original date of purchase In addition lumber is warranted for 5 years against structural failure due to rot and insect damage All other parts such as hardware swings rides accessories and s...

Page 6: ...lt and add washers to eliminate this condition Extra washers have been provided for this purpose This identifies information that requires special attention Improper assembly could lead to an unsafe or dangerous condition Where this is shown 2 or 3 people are required to safely complete the step To avoid injury or damage to the assembly make sure to get help Check that assembly is square before ti...

Page 7: ...LENGTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer 1 4 0 25 6mm Hex Bolt 1 4 6mm T Nut 5 16 31 8mm Lag Screw 5 16 8mm Flat Washer 1 4 0 25 6mm Lag Screw 1 4 6mm Flat Washer 5 16 8mm Flat Washer 5 16 8mm Lock Washer 5 16 31 8mm Hex Bolt 5 16 8mm T Nut 3 8 38 9 5mm Lag Screw 3 8...

Page 8: ...3 2 3 8 15 9 5 8 1505mm SOLO WAVE DESIGN WOOD PROFILES LENGTH CONVERSION For example 1 inch 25 4mm BOARD LENGTH 59 59 25 inches 59 25 inches x 25 4mm Dimensions in brackets mm represent millimetres 5 4 x 4 3 1 2 88 9 1 25 4 5 3 8 136 5 5 8 15 9 2 x 4 3 3 8 85 7 1 3 8 34 9 5 4 x 5 4 1 2 114 3 1 25 4 2 x 3 2 1 2 63 5 1 3 8 34 9 5 4 x 3 63 5 2 1 2 25 4 1 2 x 2 1 1 2 38 1 1 1 2 38 1 8 support cedarsum...

Page 9: ...tual Size 1 1 4 x 1 1 2 1 1 4 x 1 1 2 1 x 2 5 8 x 1 3 8 1 x 3 5 8 x 2 3 8 1 x 4 5 8 x 3 3 8 1 x 5 5 8 x 4 3 8 Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size 9pc 2514 1 x 5 x 27 Floor Board Box 3 3632514 1pc 2505 1 x 4 x 29 3 4 Top End Nest Box 3 3632505 1pc 2479 1 x 5 x 38 1 2 Floor Board Box 2...

Page 10: ...educed Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size Nominal Size Actual Size 1 x 6 5 1 4 5 4 x 2 15 16 x 1 1 2 5 4 x 3 15 16 x 2 1 4 5 4 x 4 15 16 x 3 1 4 1pc 2480 1 x 6 x 57 Back Top Box 3 3632480 20pc 2515 5 4 x 2 x 33 Long Spindle Box 3 3632515 2pc 2519 1 x 6 x 31 SW Nest Wall Box 3 3632519 12pc 2478 1 x 6 x 38 1 2 Floor Box 2 3632478 1pc 2522 1 x 6 x 21...

Page 11: ...507 2pc 2509 5 4 x 4 x 39 1 4 Lower Side Box 3 3632509 Nominal Size Actual Size 5 4 x 4 15 16 x 3 1 4 5 4 x 5 15 16 x 4 1 4 Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size 1pc 2493 5 4 x 4 x 54 1 2 Back Ground Box 3 3632493 2pc 2499 5 4 x 4 x 34 Roof Support Left Box 3 3632499 2pc 2512 5 4 x 4 x...

Page 12: ...art Size Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size Nominal Size Actual Size 5 4 x 5 15 16 x 4 1 4 5 4 x 6 15 16 x 5 1 4 5 4 x 4 1 x 3 1 2 2 x 3 1 1 2 x 2 1 4 2 x 4 1 1 2 x 3 1 4 1pc 2524 5 4 x 5 x 32 7 8 SL Bottom Box 3 3632524 1pc 8614 5 4 x 6 x 10 Sunburst Box 4 3638614 1pc 2484 2 x 4 x 13 1 2 Bench Leg Box 4 3632484 1pc 816...

Page 13: ...3638146 1pc 2475 2 x 4 x 68 FR Floor Support Box 2 3632475 1pc 2476 2 x 4 x 68 Floor Joist Box 2 3632476 1pc 2477 2 x 4 x 68 Back Floor Support Box 2 3632477 2pc 2473 2 x 4 x 102 Post Box 4 3632473 2pc 2521 1 1 4 x 3 3 8 x 23 3 4 SW Side Post Box 4 3632521 1pc 2490 2 x 4 x 33 1 8 Rockwall Spacer Box 2 3632490 Nominal Size Actual Size 2 x 4 1 3 8 x 3 3 8 1 1 4 x 3 3 8 1 1 4 x 3 3 8 Part Identificat...

Page 14: ...uced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size Nominal Size Actual Size 2 x 6 1 1 4 x 5 1 4 2 x 3 1 3 8 x 2 1 2 2 x 4 1 3 8 x 3 3 8 2 x 2 1 1 2 x 1 1 2 2 x 6 1 1 2 x 5 3 8 2 x 3 3 8 2 x 3 3 8 1pc 1248 2 x 6 x 94 Front Beam Box 3 3631248 4pc 2511 2 x 3 x 37 5 8 Nest Post Box 3 3632511 1pc 1856 2 x 4 x 48 5 16 SW Upright Box 3 3641856 2pc 2504 2 x 2 x 13 3...

Page 15: ...68 Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size Part Identification Reduced Part Size 2pc 2525 1 1 4 x 35 7 16 x 64 Roof Panel Box 2 37632525 15 support cedarsummit com ...

Page 16: ...t Size Part Identification Reduced Part Size 1pc 2724 1 1 4 x 28 1 2 x 102 Cafe Panel Box 4 37632724 1pc 2527 1 1 4 x 28 1 2 x 102 Chalkwall Panel Box 4 37632527 1pc 2528 1 1 4 x 38 1 2 x 83 SW Wall Panel Box 2 37632528 1pc 2529 1 1 4 x 38 1 2 x 54 1 8 SL Side Panel Box 2 37632529 16 support cedarsummit com ...

Page 17: ... Lag Screw 1 4 x 2 1 2 9272222 35pc H10 Hex Bolt 1 4 x 2 1 4 9277221 17pc WL5 Wafer Lag 1 4 x 2 1 2 52632222 2pc G8 Hex Bolt 5 16 x 2 9277320 3pc H12 Hex Bolt 1 4 x 3 9277230 2pc G25 Hex Bolt 5 16 x 7 1 4 9277471 1pc H8 Hex Bolt 1 4 x 4 1 4 9277241 4pc H7 Hex Bolt 1 4 x 5 1 2 9277252 9pc G1 Hex Bolt 5 16 x 1 1 2 9277312 3pc H13 Hex Bolt 1 4 x 3 1 2 9277232 4pc G5 Hex Bolt 5 16 x 4 1 2 9277342 21pc...

Page 18: ...90530 89pc PB1 Pan Bolt 1 4 x 3 4 53452203 89pc LN1 1 4 Lock Nut 9283200 18pc LW2 5 16 Lock Washer 9253300 230pc S20 Wood Screw 8 x 1 3 8 9260516 15pc S6 Pan Screw 12 x 1 9264610 22pc S1 Wood Screw 8 x 1 1 8 9290514 18pc S5 Pan Screw 8 x 1 2 9264504 12pc S10 Pan Screw 8 x 1 9264510 91pc S15 Wood Screw 8 x 1 3 4 9260513 8pc FW6 12 Screw Bezel 9299500 5pc PB6 Pan Bolt 1 4 x 1 9274210 40pc S8 Pan Scr...

Page 19: ...Slide Clamp Ring 3300220 1x Cedar Summit ID Plaque 9320357 1x Bayfield Retreat Brkt Set 3203910 Part Identification Reduced Part Size 1x Triangle Plate 4pk 3200184 Green 2x Space Glider Handle 3320177 Green 1x Space Glider Body 3320268 Yellow 9200628 8X Corner Panel Brkt 9201570 4X Corner Bracket 1x 2x2 Robertson Driver 9200014 2x Hand Grip 2Pk 3320240 Yellow 1x Glider Hanger 2pk 3200202 1x Quadre...

Page 20: ...act the Consumer Relations Department Please refer to Page 6 for proper hardware assembly Each step indicates which bolts and or screws you will need for assembly as well as any flat washers lock washers t nuts or lock nuts A This is the time for you to inventory all your hardware wood and accessories referencing the parts identification sheets This will assist you with your assembly The wood piec...

Page 21: ... 2 C Pre drill pilot holes with a 1 8 drill bit and attach Rails and Ladder Treads together using 4 S3 8 x 2 1 2 Wood Screws per tread fig 2 1 Other Parts 2 x Swing Bracket 16 x 8 x 2 1 2 Wood Screw 2 x 5 16 x 1 1 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut G1 S3 Fig 2 2 Fig 2 3 8146 8145 8517 Swing Bracket End View G1 5 16 Lock Washer 5 16 T Nut Flush to edges 8146 D Attach Swing Brac...

Page 22: ... Ladder to top of Access Ladder assembly and 8139 Rock Rail using 3 S3 8 x 2 1 2 Wood Screws Notice that the holes in the board are towards the top fig 2 5 G Attach 1 Swing Bracket flush to the top angled edge of 8139 Rock Rail making sure the bracket faces out Use 1 G1 5 16 x 1 1 2 Hex Bolt with lock washer flat washer and t nut fig 2 5 Wood Parts Hardware Other Parts 1 x Swing Bracket 7 x 8 x 2 ...

Page 23: ...rds Note Rock Boards are to be flush to 8145 Left Access Rail and 8139 Rock Rail fig 3 1 B Make sure all boards fit together snugly and the assembly is square then attach 8513 Board Access and 8515 Access Rock Bottom using 4 S20 8 x 1 3 8 Wood Screws per board Fasten all the other boards with 4 S20 8 x 1 3 8 Wood Screws per board fig 3 1 C Place EN71 Hand Rail 1 from front edge of 8516 Top Ladder ...

Page 24: ...attach 1 rock to each rock board using 1 PB2 1 4 x 1 1 4 Pan Bolt with 1 4 lock washer 3 16 flat washer and 1 4 barrel nut and 1 S10 8 x 1 Pan Screw per rock fig 3 2 and 3 3 The Pan Screw is placed in the hole beneath the Pan Bolt fig 3 2 and 3 3 Note Make sure all hardware is used to secure each rock properly Fig 3 2 3 16 Flat Washer 1 4 Barrel Nut Fig 3 3 S10 1 4 Lock Washer Rock PB2 PB2 24 supp...

Page 25: ... 4 2 B With a helper hold 2724 Cafe Panel up against the right side edge of 2528 SW Wall Panel so the bottom edges are flush Attach Corner Panel Brackets to 2724 Cafe Panel with 2 S8 12 x 3 4 Pan Screws per bracket fig 4 1 and 4 2 C Place 2473 Post up against the left side of 2528 SW Wall Panel so the bottom edges are flush noticing the hole locations in the top of the board then attach Corner Pan...

Page 26: ...L5 Note Make sure panels are square and flush to each other fig 4 3 D Pre drill with a 3 16 drill bit then fasten the 2724 Cafe Panel and 2473 Post to 2528 SW Wall Panel with 5 WL5 1 4 x 2 1 2 Wafer Lags per panel fig 4 3 Fig 4 3 2724 2473 2528 WL5 WL5 26 support cedarsummit com ...

Page 27: ...e panel fig 5 1 and 5 2 B With a helper hold 2527 Chalkwall Panel up against the left side edge of 2529 SL Side Panel so the bottom edges are flush Attach Corner Panel Brackets to 2527 Chalkwall Panel with 2 S8 12 x 3 4 Pan Screws per bracket fig 5 1 and 5 2 C Place 2473 Post up against the right side of 2529 SL Side Panel so the bottom edges are flush noticing the hole locations in the top of the...

Page 28: ...t 2 Note Make sure panels are square and flush to each other fig 5 3 D Pre drill with a 3 16 drill bit then fasten the 2527 Chalkwall Panel and 2473 Post to 2529 SL Side Panel with 3 WL5 1 4 x 2 1 2 Wafer Lags per panel fig 5 3 2527 2473 2529 WL5 Fig 5 3 28 support cedarsummit com ...

Page 29: ... so one end extends past the Slide Side using 4 H3 1 4 x 2 1 2 Hex Bolts with lock washer flat washer and t nut as shown in fig 6 1 8 x 1 4 x 2 1 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut 4 x 1 4 x 2 1 2 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut Hardware H10 H3 Step 6 Join Slide Wall and Swing Wall Assemblies Front 2724 Fig 6 1 1 4 Flat Washer 2527 2492 2475 Back 2492 2529 1 4 ...

Page 30: ...7 2 B Place a second 2521 SW Side Post tight to the top and flush to the front face of 2528 SW Wall Panel and flush to the outside edge of 2473 Post Attach with 3 S3 8 x 2 1 2 Wood Screws fig 7 1 and 7 2 Notice orientation of angles Fig 7 2 Swing Side 2528 2473 2724 2 x SW Side Post 1 1 4 x 3 3 8 x 23 3 4 Wood Parts 2521 Hardware 6 x 8 x 2 1 2 Wood Screw S3 Flush Flush 2521 S3 S3 Front Back 2724 2...

Page 31: ...o extended end of 2524 SL Bottom with 1 H10 1 4 x 2 1 4 Hex Bolt with lock washer flat washer and t nut in the top hole fig 8 1 D Make sure 2524 SL Bottom is square to 2473 Post and 8168 SL Support then attach with 2 S15 8 x 1 3 4 Wood Screws in remaining holes fig 8 1 2524 8168 2493 Wood Parts 1 x Back Ground 5 4 x 4 x 54 1 2 1 x SL Bottom 5 4 x 5 x 32 7 8 1 x SL Support 2 x 4 x 26 1 4 8168 2524 ...

Page 32: ... Bolts with lock washer flat washer and t nut and to the outside of 2477 Back Floor Support with 1 H3 1 4 x 2 1 2 Hex Bolt with lock washer flat washer and t nut as shown in fig 8 2 H Attach 2528 SW Wall Panel to 2477 Back Floor Support and 2475 FR Floor Support with 2 S4 8 x 3 Wood Screws per board fig 8 2 I Make sure assembly is square then tighten all bolts fig 8 2 2482 2473 2475 Wood Parts 1 x...

Page 33: ...724 Cafe Panel to 2527 Chalkwall Panel using 2 Flat Panel Brackets with 4 S8 12 x 3 4 Pan Screws per bracket as shown in fig 9 1 and 9 3 C Attach 2480 Back Top and 2494 Middle Back to both 2473 Posts and 2482 Back Wall Support with 3 S20 8 x 1 3 8 Wood Screws per board fig 9 1 and 9 4 Hardware 8 x 12 x 3 4 Pan Screw 6 x 8 x 1 2 Pan Screw 6 x 8 x 1 3 8 Wood Screw S8 Spin Chalk Sign Fig 9 1 2527 Fig...

Page 34: ...ep 10 Attach Joist and Floor End Part 1 A Install one 5 16 T Nut into 2528 SW Wall Panel as shown in fig 10 1 and 10 2 Hardware 1 x 5 16 T nut Fig 10 2 Fig 10 1 2528 5 16 T Nut 34 support cedarsummit com ...

Page 35: ...m the spot shown on 2528 SW Wall Panel and attach 2476 Floor Joist to 2528 SW Wall Panel and flush to top of 2489 Floor End with 2 S4 8 x 3 Wood Screws per end fig 10 3 and fig 10 5 Hardware 8 x 8 x 3 Wood Screw Fig 10 3 2476 2475 1 x Floor End 2 x 4 x 38 1 2 1 x Floor Joist 2 x 4 x 68 Wood Parts 2489 2489 S4 S4 2475 2477 Flush 5 8 2528 S4 x 6 Outside View Fig 10 5 Fig 10 4 2489 Flush 2476 S4 35 s...

Page 36: ...ush to the face and ends of 2489 Floor End then attach with 6 S20 8 x 1 3 8 Wood Screws per board fig 11 1 and 11 2 Fig 11 2 Fig 11 1 S20 S20 12 x 8 x 1 3 8 Wood Screw S20 2 x Floor 1 x 6 x 38 1 2 Wood Parts 2478 x 6 per board 2476 2475 2489 2475 2477 Flush 2528 2489 Flush 2478 2478 2478 36 support cedarsummit com ...

Page 37: ...maining 5 2478 Floors Make sure the boards are evenly spaced then attach with 6 S20 8 x 1 3 8 Wood Screws per board fig 11 3 and 11 4 Hardware 66 x 8 x 1 3 8 Wood Screw S20 10 x Floor 1 x 6 x 38 1 2 1 x Floor Board 1 x 5 x 38 1 2 Wood Parts 2478 2479 Fig 11 4 Fig 11 3 S20 S20 x 6 per board 2479 Flush Flush 2479 2478 2478 2478 Swing Side 2478 2478 37 support cedarsummit com ...

Page 38: ...iagonal with 1 H13 1 4 x 3 1 2 Hex Bolt with lock washer flat washer and t nut and 1 S15 8 x 1 3 4 Wood Screw as shown in fig 12 1 and 12 2 The tops of 2485 Seat Side and 2496 Seat Block must be flush to each other and both level E Tighten all bolts in this step Wood Parts 1 x Ground SW 5 4 x 4 x 88 43 64 1 x Diagonal 2 x 3 x 42 1 4 1 x Seat Side 5 4 x 6 x 5 1 x Seat Block 2 x 4 x 3 1 4 2485 2491 ...

Page 39: ...83 SW Table Top tight to the corners of the panel opening with 3 S3 8 x 2 1 2 Wood Screws as shown in fig 12 3 G Attach 2486 SW Mount to 2528 SW Wall Panel with 2 G5 5 16 x 4 1 2 Hex Bolt with lock washer flat washer and t nut Note the bottom bolt uses the t nut previously installed in Step 10 Part 1 fig 12 3 5 16 Flat Washer 5 16 Lock Washer 5 16 T Nut G5 2528 2483 2486 Tight Tight S3 Fig 12 3 No...

Page 40: ...3 2 C Place Bench Leg Assembly in front of 2724 Cafe Panel and hold 8039 Wall Board against Bench Leg Assembly so it is tight to both 2485 Seat Sides Attach to 2484 Bench Leg and 2496 Seat Block with 4 S20 8 x 1 3 8 Wood Screws fig 13 1 and 13 3 D Place 2497 Seat on top of each 2485 Seat Side tight to 2491 Diagonal so the angled edges face out and attach to 2484 Bench Leg and 2496 Seat Block with ...

Page 41: ... 2 Pan Screws and 1 S10 8 x 1 Pan Screw as shown in fig 13 4 and 13 6 S5 8 x 1 2 Pan Screws installed into 2495 Bench Support G In the opening of 2724 Cafe Panel attach 2498 Cafe Top tight to the corners of the panel opening with 2 S3 8 x 2 1 2 Wood Screws as shown in fig 13 4 4 x 8 x 1 2 Pan Screw 2 x 8 x 1 Pan Screw 2 x 8 x 2 1 2 Wood Screw Wood Parts Hardware S10 S3 1 x Cafe Top 5 4 x 4 x 24 1 ...

Page 42: ...7 Back Floor Support with 3 S15 8 x 1 3 4 Wood Screws Bottom bolt in 2482 Back Wall Support may have to be loosened to fit 2490 Rockwall Spacer Do no forget to retighten the bolt fig 14 1 and 14 2 3 x 8 x 1 3 4 Wood Screw Wood Parts Hardware 1 x Rockwall Spacer 2 x 4 x 33 1 8 2490 S15 Fig 14 1 Fig 14 2 2473 2482 2490 2490 S15 Back Flush 2478 May have to loosen Back Wall Support 42 support cedarsum...

Page 43: ... edge of 2473 Post then attach to 2473 Post and 2490 Rockwall Spacer with 1 LS2 1 4 x 2 1 2 Lag Screw with flat washer in each Swing Bracket fig 14 3 and 14 4 D Re attach 8513 Board Access to the same place it was removed fig 14 5 E Make sure the edges of 2474 Ground SW and 8139 Rock Rail are flush then attach with 2 S15 8 x 1 3 4 Wood Screws fig 14 3 and 14 6 8513 LS2 1 4 Flat Washer LS2 Hardware...

Page 44: ...ts with 2 S4 8 x 3 Wood Screws per post as shown in fig 15 1 and 15 3 D Flush to the front and top of both 2500 Crowsnest Posts attach 2501 Crowsnest Top to posts with 2 S4 8 x 3 Wood Screws per post as shown in fig 15 1 and 15 3 Fig 15 1 2529 2501 1 x SW Table Top 5 4 x 3 x 34 1 4 2 x Crowsnest Post 2 x 4 x 38 3 8 1 x Crowsnest Floor End 2 x 4 x 38 1 2 1 x Crowsnest Top 2 x 4 x 38 1 2 2483 2500 2...

Page 45: ...owsnest Top Front to 2500 Crowsnest Post and 2527 Chalkwall Panel fig 15 4 and 15 6 I Flush to the top of the floor and flush to the end of 2500 Crowsnest Post on the Front of the assembly attach 2487 Crowsnest Bottom Front to 2500 Crowsnest Post and 2527 Chalkwall Panel with 4 S7 12 x 2 Pan Screws fig 15 4 and 15 6 Hardware Fig 15 4 2481 H10 H10 2482 2482 2487 2488 2473 Wood Parts Step 15 Crowsne...

Page 46: ...Post and 2482 Back Wall Support attach 2 8039 Wall Boards to 2494 Middle Back and 2481 Lower Back with 4 S1 8 x 1 1 8 Wood Screws per board fig 15 7 and 15 8 L On the Front of the assembly 1 down from the top of 2488 Crowsnest Top Front and centred between 2500 Crowsnest Post and 2527 Chalkwall Panel attach 1 2503 Wall Board to 2488 Crowsnest Top Front and 2487 Crowsnest Bottom Front with 4 S20 8 ...

Page 47: ... x 2 1 2 Hex Bolts with lock washer flat washer and t nut per board fig 15 9 15 10 and 15 11 N From inside the assembly flush to top of 2501 Crowsnest Top in between both 2341 Crowsnest Uprights attach 1 2337 Crowsnest Back with 6 S15 8 x 1 3 4 Wood Screws fig 15 9 and 15 10 O From outside the assembly flush to the inside of both 2341 Crowsnest Uprights place 1 2338 Crowsnest Face on each board an...

Page 48: ...ssembly just created in between both 2341 Crowsnest Uprights flush to the top and tight to 2489 Crowsnest Floor End 2339 Crowsnest Floor is at the back of the assembly Attach floor assembly to 2489 Crowsnest Floor End with 6 S4 8 x 3 Wood Screws fig 15 13 and 15 14 S Attach a second 2339 Crowsnest Floor tight to the first with 5 S20 8 x 1 3 8 Wood Screws fig 15 13 and 15 14 Wood Parts 3 x Crowsnes...

Page 49: ...pport Assembly Part 1 A Attach 2518 Roof Support Right to 2499 Roof Support Left at peak using 1 S4 8 x 3 Wood Screw fig 16 1 B Repeat Step A to create a second Roof Support Assembly fig 16 1 C On one of the assemblies attach 8611 Gable Bottom to 2518 Roof Support Right to 2499 Roof Support Left with 2 H10 1 4 x 2 1 4 Hex Bolts with lock washer flat washer and t nut fig 16 2 8611 H10 H10 1 4 Flat ...

Page 50: ... Post using 1 Corner Bracket with 3 S5 8 x 1 2 Pan Screws per side fig 16 3 16 4 and 16 5 F Place remaining Roof Support Assembly tight to the tops of 2521 SW Side Posts and attach with 1 H10 1 4 x 2 1 4 Hex Bolt with lock washer flat washer and t nut and 1 S3 8 x 2 1 2 Wood Screw per side fig 16 3 and 16 6 4 x 8 x 2 1 2 Wood Screw 6 x 8 x 1 2 Pan Screw 2 x 1 4 x 2 1 4 Hex Bolt 1 4 lock washer 1 4...

Page 51: ...e is square and tight Attach panels together with 5 S15 8 x 1 3 4 Wood Screws per panel fig 17 1 and 17 2 10 x 8 x 1 3 4 Wood Screw 2 x Roof Panel 1 1 4 x 35 7 16 x 64 2525 Wood Parts S15 Step 17 Roof Assembly Part 1 Notice overlap is flush 2525 x 5 per side S15 2525 2525 2525 Fig 17 1 Fig 17 2 51 support cedarsummit com ...

Page 52: ... referred to as the front of the Roof Assembly C On the outside of the Roof Assembly place 8069 Dormer Cleat over the pre drilled holes and from inside the assembly attach with 2 S7 12 x 2 Pan Screws with flat washer fig 17 4 and 17 5 Hardware 2 x 12 x 2 Pan Screw 3 16 flat washer 1 x Dormer Cleat 2 x 4 x 10 8069 Wood Parts 3 16 Flat Washer S7 Fig 17 3 Fig 17 4 5th Siding 3 4 S7 2525 8069 Front In...

Page 53: ...tred at the peak of the 8070 Dormer Sides then attach with 4 S1 8 x 1 1 8 Wood Screws fig 17 7 H Place 1 8072 Dormer Side Burst tight to each side of 8071 Dormer Centre so they are flush to the bottom of 8073 Dormer Bottom then attach with 2 S1 8 x 1 1 8 Wood Screws per board fig 17 7 Hardware 8 x 8 x 1 1 8 Wood Screw 2 x Dormer Side 1 x 3 x 13 5 8 1 x Dormer Bottom 1 x 2 x 22 1 x Dormer Burst 1 x...

Page 54: ... x 1 1 8 Wood Screws fig 17 8 K Place completed Dormer Assembly over 8069 Dormer Cleat and attach with 2 S3 8 x 2 1 2 Wood Screws fig 17 9 Hardware 6 x 8 x 1 1 8 Wood Screw 2 x 8 x 1 2 Pan Screw 2 x 8 x 2 1 2 Wood Screw S1 1 x Wall Angle Bracket Other Parts 1 x Dormer Roof Set Includes 1 x Dormer Roof Right 1 x Dormer Roof Left 8068 Wood Parts S5 Fig 17 8 Fig 17 9 Dormer Roof Left Front Dormer Roo...

Page 55: ...assembly Guide the Roof Assembly onto the fort so it is centred over the Roof Support Assemblies then attach with 4 S3 8 x 2 1 2 Wood Screws per 2525 Roof Panel 1 screw in each corner fig 18 1 Step 18 Attach Roof Assembly to Fort Hardware 8 x 8 x 2 1 2 Wood Screw S3 Front hidden Roof Support Assembly Fig 18 1 Roof Support Assembly 2525 2525 S3 x 8 55 support cedarsummit com ...

Page 56: ...Screws fig 19 1 and 19 3 C Place 1 8613 Gable Board A tight to each side of 8612 Centre Gable Board and tight to the top of 8611 Gable Bottom then attach to 2518 Roof Support Right 2499 Roof Support Left and 8614 Sunburst with 3 S20 8 x 1 3 8 Wood Screws per board fig 19 1 and 19 3 Step 19 Attach Gable Boards to Fort Hardware 2 x 8 x 1 3 4 Wood Screw 10 x 8 x 1 3 8 Wood Screw 1 x Sunburst 5 4 x 6 ...

Page 57: ...es MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND Fig 20 1 Fig 20 2 Front 2474 2529 2527 8168 4 x Ground Stake 1 1 4 x 1 1 2 x 14 0318 Wood Parts Hardware 8 x 8 x 2 1 2 Wood Screw S3 2491 0318 10 1 2 Into Ground WARNING To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do not ch...

Page 58: ...t H7 G1 1 x Bolt Thru Swing Hangers pkg of 4 1 x Triangle Plate pkg of 4 1 x Front Beam 2 x 6 x 94 1 x Back Beam 2 x 6 x 94 1248 1249 Fig 21 3 Bolt Thru Swing Hangers Wood Parts Hardware Other Parts Fig 21 1 C Attach 1 Triangle Plate to the ends of each 1248 Front Beam and 1249 Back Beam using 1 G1 5 16 x 1 1 2 Hex Bolt with lock washer flat washer and t nut per triangle plate in the hole indicate...

Page 59: ...ck washer flat washer and t nut fig 22 1 Wood Parts Hardware 2 x 5 16 x 4 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut 3 x 5 16 x 4 3 4 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut G4 G6 2 x Heavy SW Post 2 x 3 3 8 x 86 11 16 1 x Heavy SW Support 2 x 4 x 46 1 2 1 x SW Upright 2 x 4 x 48 5 16 2472 2471 1856 5 16 Flat Washer 5 16 Lock Washer 5 16 T Nut Fig 22 1 2471 5 16 Flat Washe...

Page 60: ... End Assembly flares out at an angle fig 23 4 C Attach 2 Glider Hangers to the Swing Beam Assembly using 2 G7 5 16 x 5 1 2 Hex Bolt with 2 flat washers lock nut per Glider Hanger fig 23 1 23 3 Glider Hangers Wood Parts Other Parts Side with overhang 1 x SW Rail Block 2 x 4 x 5 3 8 4919 2 x Glider Hanger Fig 23 1 Fig 23 2 Fig 23 3 Fig 23 4 1 4 Flat Washer 1 4 Lock Washer 1 4 T Nut H8 4919 G5 5 16 F...

Page 61: ...heck first for under ground wiring cables or gas lines A Attach Swing Assembly from Step 23 to 2486 SW Mount with 1 G5 5 16 x 4 1 2 Hex Bolt with lock washer flat washer and t nut and 1 G8 5 16 x 2 Hex Bolt with 2 flat washers and 1 lock nut as shown in fig 24 1 and 24 2 B Drive 1 0318 Ground Stake 10 1 2 into the ground at each 2471 Heavy SW Post on the inside of the assembly and attach with 2 S3...

Page 62: ...nd outside edge of left 2511 Nest Post attach 2509 Lower Side to both posts with 4 S7 12 x 2 Pan Screws fig 25 1 E Flush to the extended end of 2510 Floor Support attach 1 Swing Bracket using 1 G1 5 16 x 1 1 2 Hex Bolt with lock washer flat washer and t nut Flat edge faces out fig 25 1 F Repeat Steps A E to create a second Side Nest End Assembly opposite of the first fig 25 2 2510 Fig 25 2 2511 25...

Page 63: ...520 End Nest Top to the top of both 2511 Nest Posts on the opposite side with 2 H13 1 4 x 3 1 2 Hex Bolts with lock washer flat washer and t nut fig 25 3 I Make sure the assembly is square then tighten all bolts fig 25 3 J Flush to the top of both 2509 Lower Sides attach 2506 Bottom Nest End to both 2511 Nest Posts with 4 S7 12 x 2 Pan Screws fig 25 3 2520 Fig 25 3 2520 2506 2505 2509 2511 2509 25...

Page 64: ... 2521 SW Side Post and tight to top of 2528 SW Wall Panel then attach each 2509 Lower Side to the 2521 SW Side Posts with 2 S15 8 x 1 3 4 Wood Screws per board fig 26 2 and 26 4 E Pre drill with a 1 8 drill bit then attach Swing Brackets to 2528 SW Wall Panel with 1 WL3 1 4 x 1 3 8 Wafer Lag with 1 4 flat washer fig 26 2 and 26 4 6 x 8 x 1 3 4 Wood Screw 2 x 1 4 x 1 3 8 Wafer Lag 1 4 flat washer 2...

Page 65: ... 27 1 B Repeat Step A to create a second Gusset Assembly opposite to the first fig 27 2 Fig 27 1 Step 27 Attach Side Nest Gussets Part 1 Hardware 4 x 1 4 x 2 1 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut 2512 Fig 27 2 2513 2512 2513 2 x End Nest Board 5 4 x 4 x 11 1 4 2 x Gusset 2 x 4 x 9 Wood Parts 2512 2513 H10 1 4 Flat Washer 1 4 Lock Washer 1 4 T Nut Flush H10 H10 Notice hole location...

Page 66: ...m Nest End and attach 2512 End Nest Board to 2510 Floor Support with 2 S7 12 x 2 Pan Screws fig 27 3 and 27 4 D Pre drill with a 1 8 drill bit then attach 2513 Gusset to 1248 Front Beam with 1 LS2 1 4 x 2 1 2 Lag Screw with 1 4 flat washer fig 27 4 E Repeat Steps C and D on 1249 Back Beam fig 27 3 and 27 4 Step 27 Attach Side Nest Gussets Part 2 S7 1 4 Flat Washer LS2 S7 Tight 66 support cedarsumm...

Page 67: ...he 2508 Short Rails must be tight to the 2499 and 2518 Roof Supports Attach each 2508 Short Rail to each 2511 Nest Post with 2 S7 12 x 2 Pan Screws per board fig 28 1 and 28 2 B Attach the 2508 Short Rails to each 2521 SW Side Post with 2 S15 8 x 1 3 4 Wood Screws per board fig 28 1 and 28 2 Step 28 Attach Short Rails 2 x Short Rail 5 4 x 4 x 7 3 4 Wood Parts 2508 Fig 28 2 S15 S7 Flush Tight Tight...

Page 68: ...Supports tight to 2506 Bottom Nest End then follow with 8 more 2514 Floor Boards The last board should sit flush to the inside edge of 2528 SW Wall Panel Make sure boards are evenly spaced then attach with 6 S20 8 x 1 3 8 Wood Screws per board fig 29 1 and 29 2 Step 29 Attach Side Nest Floor Boards 2510 Flush Tight hidden x 6 per board x 9 evenly spaced 68 support cedarsummit com ...

Page 69: ...nd 2509 Lower Side with 2 S15 8 x 1 3 4 Wood Screws fig 30 1 and 30 2 B Repeat Step A for other side of Side Nest fig 30 1 and 30 2 Hardware Fig 30 1 2528 2511 2517 S15 2509 2508 Step 30 Attach Spindles to Fort Part 1 4 x 8 x 1 3 4 Wood Screw 2 x Spindle 5 4 x 2 x 17 2517 Wood Parts S15 Fig 30 2 69 support cedarsummit com ...

Page 70: ...tach 6 2515 Long Spindles to 2506 Bottom Nest End and flush to top of 2520 End Nest Top with 2 S15 8 x 1 3 4 Wood Screws per board fig 30 3 and 30 4 Hardware Fig 30 3 2515 2511 2506 S15 x 2 per spindle 2507 2507 2520 2509 Step 30 Attach Spindles to Fort Part 2 40 x 8 x 1 3 4 Wood Screw 20 x Long Spindle 5 4 x 2 x 33 2515 Wood Parts S15 x 6 evenly spaced Flush Front Back 2511 2509 2515 2515 x 7 eve...

Page 71: ...lts with lock washer flat washer and t nut per post fig 31 1 B Make sure assembly is square then tighten the bolts fig 31 1 Hardware Wood Parts 2 x SW Ladder Step 2 x 2 x 13 3 8 2 x SW Nest Access Post 2 x 3 x 25 2504 2516 2504 2516 4 x 1 4 x 2 3 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut H11 Fig 31 1 1 4 Flat Washer 1 4 Lock Washer 1 4 T Nut H11 Notice orientation of angles 71 support c...

Page 72: ...ly tight against the slats on 2528 SW Wall Panel and tight to 2478 Floor The angled edges of the 2516 SW Nest Access Post face up and out Attach from outside of the assembly in the same holes the screws were removed from with 6 S7 12 x 2 Pan Screws with 3 16 flat washer fig 31 2 31 3 and 31 4 Hardware 6 x 12 x 2 Pan Screw 3 16 flat washer S7 S7 with 3 16 Flat Washer Outside View Notice orientation...

Page 73: ...op of 2523 Lower Gable and 2 holes 2 down from the first pilot holes centred on 2499 and 2518 Roof Supports with a 3 16 drill bit then attach to roof supports from outside the assembly with 4 S7 12 x 2 Pan Screws fig 32 2 and 32 3 1 x Gable A 1 x 6 x 21 1 x Lower Gable 2 x 6 x 31 3 4 Hardware Wood Parts 4 x 12 x 2 Pan Screw 4 x 8 x 1 3 8 Wood Screw S7 2522 2523 S20 Fig 32 1 2499 S20 2499 2518 2525...

Page 74: ...ds on both 2473 Post and 2482 Back Wall Support pre drill with a 3 16 drill bit then attach 1 Hand Grip per board with 2 WL3 1 4 x 1 3 8 Wafer Lags with flat washer per Hand Grip fig 33 2 and 33 3 2 x SW Nest Wall 1 x 6 x 31 Wood Parts 2519 8 x 8 x 1 3 8 Wood Screws 4 x 1 4 x 1 Pan Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut 4 x 1 4 x 1 3 8 Wafer Lag 1 4 flat washer PB6 Other Parts 4 x Hand Gri...

Page 75: ...rner of the Side Nest Assembly pre drill with a 1 8 drill bit then attach Telescope to 2507 Side Nest Top and 2520 End Nest Top with 2 S15 8 x 1 3 4 Wood Screws fig 34 1 and 34 2 1 x Telescope S15 Step 34 Attach Telescope Fig 34 2 Telescope 2507 2520 Front 75 support cedarsummit com ...

Page 76: ...eat Step A 3 more times to create 4 Elbow Sections in total C Attach TNR2 Slide RT Flange and TNR2 Slide LT Flange together using 4 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 35 2 This creates the Flange Assembly Hardware 36 x 1 4 x 3 4 Pan Bolt 1 4 lock nut PB1 Other Parts 1 x TNR2 Slide LT Flange 1 x TNR2 Slide RT Flange 8 x TNR2 Slide Elbow Use a 7 16 open end wrench for nuts PB1 Fig...

Page 77: ...de Exit Top and the remaining TNR2 Slide Elbow together using 8 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 35 4 It is very important to attach bolts as indicated This creates the Exit Elbow Assembly Hardware 8 x 1 4 x 3 4 Pan Bolt 1 4 lock nut PB1 Other Parts 1 x TNR2 Slide Exit Top 1 x TNR2 Slide Elbow TNR2 Slide Elbow TNR2 Slide Exit Top Fig 35 3 Lock Nut PB1 PB1 PB1 Lock Nut Lock Nut...

Page 78: ...2 Make sure the flat surfaces of the Flange Assembly are flush to the Crowsnest C Attach the Flange Assembly flush to 2501 Crowsnest Top using 4 S6 12 x 1 Pan Screws with 12 Screw Bezel as shown in fig 36 1 and 36 3 and to both 2338 Crowsnest Faces using 5 S6 12 x 1 Pan Screws per board fig 36 1 36 4 and 36 5 Hardware 14 x 12 x 1 Pan Screw 4 x 12 x 2 Pan Screw 8 x 12 Screw Bezel S7 Flange Assembly...

Page 79: ...ure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 37 2 and 37 3 Use Quadrex Driver as a guide pin for each hole before inserting bolt fig 37 3 Hardware 3 x 1 4 x 3 4 Pan Bolt 1 4 lock nut PB1 Other Parts 1 x Quadrex Driver 1 x TNR2 Slide Clamp Ring DO NOT USE USE IMAGE Fig 37 3 Quadrex Driver Use special driver provided in locations where the curve of t...

Page 80: ... end of the clamp ring where a seam will be as shown in fig 37 5 37 6 and 37 7 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with lock nut per hole Make sure seams and arrows line up and then tighten all bolts fig 37 8 and 37 9 Hardware 5 x 1 4 x 3 4 Pan Bolt 1 4 lock nut PB1 Other Parts 1 x TNR2 Slide Clamp Ring DO NOT USE USE IMAGE DO NOT USE USE IMAGE...

Page 81: ...ing up the arrows on each assembly Notice the elbow orientation fig 38 1 B Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 38 2 and 38 3 Use Quadrex Driver as a guide pin for each hole before inserting bolt DO NOT USE USE IMAGE Top ...

Page 82: ...3 4 Pan Bolts with lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 38 3 and 38 4 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with lock nut per hole Make sure seams and arrows line up and then tighten all bolts fig 38 3 and 38 5 DO NOT USE USE IMAGE DO NOT USE USE IMAGE Elbow Assembly Botto...

Page 83: ...37 and 38 B On the fourth Elbow Assembly attached remove the pan bolt and nut which is facing the fort installed in Step 35 fig 39 1 The bolt will no longer be needed but keep the lock nut C Loosely attach TNR2 Slide Support at the slightly bent end to the Clamp Ring using 1 PB6 1 4 x 1 Pan Bolt with flat washer and the previously removed lock nut fig 39 2 D Rotate TNR2 Slide Support and attach to...

Page 84: ...e 8168 SL Support as a guide to judge the proper bolt location remove the bottom pan bolt and nut The bolt will no longer be needed but keep the lock nut fig 40 2 C Attach the top of the TNR2 Post Mount to TNR2 Slide Clamp Ring using 1 PB2 1 4 x 1 1 4 Pan Bolt with the previously removed lock nut fig 40 2 1 4 Flat Washer 1 4 T Nut PB2 TNR2 Post Mount Remove PB1 1 4 x 3 4 Pan Bolt first then instal...

Page 85: ...ing with the bottom middle hole and working up each side fig 41 2 and 41 3 C At this point make sure all the slide bolts are tight Use a 7 16 open end wrench to hold nut and then tighten bolt with Quadrex Driver on Clamp Rings Hardware 5 x 1 4 x 3 4 Pan Bolt 1 4 lock nut PB1 Other Parts 1 x TNR2 Slide Exit Fig 41 3 Exit Elbow Assembly Bottom of Slide Views Fig 41 2 TNR2 Slide Exit PB1 Lock Nut PB1...

Page 86: ...pin for each hole before inserting bolt C Attach 1 TNR2 Slide Clamp Ring to the bottom of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 42 2 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with lock nut per hole Make sure seams and a...

Page 87: ...ce Glider Handle using 2 5 16 Flat Washers and 1 Lock Nut per rope fig 43 1 Glider Rope and Chain Space Glider Handle 5 16 Flat Washers Space Glider Body 5 16 x 7 1 4 Hex Bolt 5 16 Flat Washer Zinc 5 16 Lock Nut 5 16 Flat Washer Zinc 5 16 Lock Nut 5 16 Lock Nuts Other Parts Hardware 2 x Space Glider Handle 1 x Space Glider Body 1 x Glider Rope and Chain pkg of 4 2 x 5 16 x 7 1 4 Hex Bolt 5 16 flat...

Page 88: ...8 6 x 1 Wood Screws fig 44 1 44 2 Use an extra Flat W asher If Bolt protrudes beyond T Nut WARNING Check entire play centre for bolts protruding beyond T Nuts Use extra washers to eliminate this condition Step 44 Attach Glider and Swings 2 x Belt Swings 1 x Cedar Summit Plaque Other Parts Fig 44 1 1248 Glider Cedar Summit Plaque Belt Swings Fig 44 2 4 x 6 x 1 Wood Screw S18 Hardware S18 x 4 88 sup...

Page 89: ...NT LOCATION ON YOUR PLAY EQUIPMENT Fort or Swing Post This provides warnings concerning safety and important contact information A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model Final Step Attach I D Plaque WARNING FORT OR SWING POST ATT TO EQU This impo is pr or or 89 support cedarsummit com ...

Page 90: ...NOTES 90 support cedarsummit com ...

Page 91: ...NOTES ...

Page 92: ...ellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Very Good Average Below Average Poor Would you recommend the purchase of our products to friends and family Yes No Comments Cedar Summit would like to say Thank You for your time and feedback MM DD YY REVISION 11 28 12 ...

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Cedar Summit Abbeydale Clubhouse F23920, Installation And Operating Instructions Manual

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Summary of Contents for Abbeydale Clubhouse F23920

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