CEAG Cooper Crouse-Hinds GHG 57 Series Operating Instructions Manual Download Page 19

19

Cooper Crouse-Hinds GmbH

6.1

Mounting

Preferably flange sockets and inlets shall be
mounted with the plug opening facing
downwards.

Flange sockets, inlets and angle pieces
may only be installed in protective
apparatus or enclosures that have been
certified for the respective application.

When mounting flange sockets, inlets or angle
pieces in a flameproof enclosure, in
accordance with EN 50 018, Table 3, the
volume of the enclosure or of the apparatus
is limited to max. 2 dm³.

The threaded boreholes in the flameproof
enclosure or built-in apparatus shall fulfil
the minimum requirements according to
EN 50 018, Section 5.3, Table 3.

The plug and sockets system components,
flange socket, inlet or angle piece, as well as
the respective boreholes and screw-in
threads of the enclosures or apparatus shall
be checked prior to mounting to ensure that
they are not damaged and in a clean state.

Before screwing-in components, ensure that
the threads of the screw-in components
(flange socket, inlet or angle piece)
corresponds to that of the threaded borehole
in the enclosure or apparatus.

When mounting screw-in components, it
is necessary to ensure that the sealing
ring is in the correct position and that it is
not damaged. Components made of metal
only may be used in flameproof
enclosures.
The screw-in components shall be
screwed in tightly into the enclosure (see
Technical Data for test torque).

To adapt the position of the screwed-in angle
piece in relation to the entry piece, undo the
screws, Items 3 and 5, turn the angle piece,
Item 2, until it is in the desired position and
screw the screws, Item 3, back into the
respective visible threaded holes. Then, by
means of the anti-torsion screw, Item 5, the
angle piece is safeguarded against twisting
(see Fig. 1, page 4).

Suitable measures shall be applied (e.g.
adhesive, locking and retaining with anti-
torsion screw, Item 5, see also Fig. 2, page 4)
to safeguard screwed-in flange sockets,
inlets or angle pieces against twisting or self-
loosening.

The explosion protection is no longer
guaranteed if mounted incorrectly or if
mounted in a damaged/dirty screw-in
thread.

For an easy identification of the different
versions oloured rubber rings are included.
The rubber rings shall be slipped onto the
housing. (Fig, 3b)(see Page 2)

6

Installation

The relevant national regulations and the
generally recognized rules of engineering
apply for the installation and operation.

For information on connection cables see
Data Sheet GHG 902 5012 F0001 on our
internet website:  www.ceag.de.

Proceed as follows to connect and establish
contact with the plug and socket system (see
also Fig 3, A-F):

1.

Insert the plug or inlet with the key in

the correct position in the respective keyway
of the coupler/flange socket until Stop 1 is
reached ( A+B)

Ensure that the components being joined
together have the same coding (time.)

2.

Then turn the plug or coupler through

ca. 30° to the right until reaching the stop and
then insert fully (C+D).

3.

Finally, screw down the coupling ring

tightly to establish the IP protection and the
mechanical connection (E+F).

Proceed in the reverse order to disconnect
the plug and socket system.
The components of the plug and socket
system are generally to be kept sealed.

When opened, the live plug and socket
system components shall be sealed
immediately after disconnection using the
protective cap.
The data according to sections 3 and 4
shall be taken into account during use.
Applications other than those described
are  not permissible without a written
declaration of consent from the
manufacturer. The instructions according
to section 7 of the operating instructions
shall be observed during operation.

The sole responsibility with respect to the
suitability and proper use of the plug and
socket systems with regard to the basic
requirements of these instructions (see
Technical Data) lies with the operator.

After a short circuit, the plug and socket
systems shall be checked to ensure that
they function correctly. As, after several
short circuits, the flameproof
encapsulation of the plug pins and
contacts sockets is no longer guaranteed,
the complete plug and socket system
(flange socket/plug or coupler/plug or
inlet/coupler) shall be replaced.

The explosion protection is no longer
guaranteed if the plug and socket system
components are not plugged together
correctly.

Keyway

Key

  Detail Fig. 3  "A"

   guiding slot

           guiding nose

 A

 B

 C

 D

 E

 F

  Fig 3 "A"

rubber ring for marking

Fig. 3b

 Fig. 3

   Detail

Summary of Contents for Cooper Crouse-Hinds GHG 57 Series

Page 1: ...LYR LQ XQ DOWUD OLQJXD GHOOD RPXQLW j XURSHD SRWHWH ULFKLHGHUOD DO YRVWUR UDSSUHVHQWDQWH RRSHU URXVH LQGV 7 LRV QDXGRMLPR LQVWUXNFLMRV L YHUVWRV V JLPW M NDOE JDOLWH SDUHLNDODXWL DWVDNLQJRMH RRSHU URX...

Page 2: ...kdose Stecker Ger testecker Voltage No of pol Code Coupler Flange socket Plug Inlet Tension Nombre Code Prolongateur Prise bride Fiche socle connecteur de p les Ethernet 4 1 h Bus 4 2 h 110 130V AC 2...

Page 3: ...nu 2 Plans masse 29 30 1 Caract ristiques techniques 2 29 2 Consignes de s curit 30 3 Conformit avec lesnormes 30 4 Domaine d utilisation 30 5 Utilisation Propri t s 30 31 6 Installation 31 6 1 Montag...

Page 4: ...luss 1 x 0 34 0 75 mm Flanschsteckdose Crimpanschluss 1 x 0 75 1 5 mm 2 5 mm 8 mm mit Leitung 1 x 1 0 mm 1 5 mm 2 5 mm Ger testecker Crimpanschluss 1 x 0 75 1 5 mm 2 5 mm 8 mm mit Leitung 1 x 1 0 mm 1...

Page 5: ...igungsma e 3 2 1 Pos 3 Pos 2 Pos 1 Pos 4 Pos 1 Einschraubstutzen Pos 2 Winkelst ck Pos 3 Arretierungsschraube Pos 4 Geh usewand Pos 5 Verdrehungsschutzschraube Pos 4 Pos 5 Pos 1 Pos 2 Pos 3 Flanschste...

Page 6: ...teckdosen Ger testecker und Winkelst ck d rfen nur in die f r den entsprechenden Einsatzbereich beschei nigten Schutzgeh use oder Ger te eingesetzt werden Beim Einbau der Flanschsteckdosen der Ger tes...

Page 7: ...teckerh lse Pos 17 herausgedreht und die Einsatzteile Pos 4 7 9 13 14 aus der Steckerh lse nach hinten herausgezogen 2 Die abisolierten Anschlussadern des Anschlusskabels ca 8 bzw 5 mm werden in die A...

Page 8: ...der 5 poligen Ausf hrung beschrie ben Jedoch entf llt der PE B gel Pos 9 bei der Kunststoffausf hrung Arretierungs schraube 3 Kupplungs Steck h lse 1 buchsen 8 1 2 3 5 4 Druck st ck 2 Kupplungs einsat...

Page 9: ...und Buchsen mit Ger testecker und Flanschsteckdoseneinsatz komplettieren D Zusammenbau mit Ger testecker und Flanschsteckdosenh lse E F hrungsnut des Ger testeckers bzw des Flanschsteckdosen einsatzes...

Page 10: ...atz sind die Buchsen nicht mehr demontierbar Flanschsteckdosen einsatz 10 PE B gel 9 Steckbuchsen 8 Isolierh lse 7 Steckdosen h lse 1 2 1 3 Flanschsteckdosen einsatz 10 Steckbuchsen 8 Isolierh lse 7 S...

Page 11: ...der Dichtung Pos 5 sowie der Druckscheibe Schirmauflage Pos 6 durchgef delt 3 Die einzelnen Adern werden dann durch die gekennzeichneten Aderf hrungen des Spleissrings Pos 19 durchgef hrt und die bers...

Page 12: ...os 1 mit Handkraft eingedr ckt und die Einsatzteile Druckscheibe Dichtung Zugenlastung werden in die Kupplungs h lse eingeschoben Bild 6 B Leiter in Spleissring einf deln und A Einzelteile D Zusammens...

Page 13: ...Steckerh lse 17 Steckereinsatz 21 mit K figzugfeder anschluss Druckscheibe Schirmauflage 6 Druckst ck 2 Arretierungsschraube 3 Entriegelungs werkzeug Anschlussader Dichtung 5 Zugfederentriegelung 22 Z...

Page 14: ...rausnehmen des Werkzeu ges Schraubendreher wird die Anpressung zwischen K figzugfeder und Anschlussleiter und somit der elektrische Kontakt zwischen Anschlussader und Steckbuchse hergestellt Bild 7 B...

Page 15: ...en Flanschsteckdosen oder Ger testecker m ssen durch geeignete Ma nahmen z B Einkleben Kontern oder Arretieren mit einem Verdrehungsschutz Pos 2 3 der optional vom Hersteller erh ltlich ist gegen Verd...

Page 16: ...teckerstiften und Steckbuchsen sind diese sofort auszu wechseln bzw das betroffene Betriebs mittel an den Hersteller zur Reparatur zur ckzugeben Spaltbegrenzungsfl chen d rfen nach tr glich weder bear...

Page 17: ...lug 1 x 0 50 1 0 mm 8 mm QUICKON connection 1 x 0 34 0 75 mm Flange socket Crimp connection 1 x 0 75 1 5 mm 2 5 mm 8 mm With conductor 1 x 1 0 mm 1 5 mm 2 5 mm Inlet Crimp connection 1 x 0 75 1 5 mm...

Page 18: ...tial equalization Dimensions in mm X Fixing dimensions 3 Conformity with standards The plug and socket systems meet the requirements of EN 50014 EN 50018 EN 50019 et EN 50 281 1 2 comparable internati...

Page 19: ...y identification of the different versions oloured rubber rings are included The rubber rings shall be slipped onto the housing Fig 3b see Page 2 6 Installation The relevant national regulations and t...

Page 20: ...n the plug insert and push it into the groove on the front of the plug insert until it engages see also Figs A H Warning Once the plug pins have been pushed into the plug insert the pins cannot be dis...

Page 21: ...borehole of the coupler insert Item 10 from the rear until reaching the stop with normal manual strength and in consideration to hexagon guide and push the insulating sleeve Item 7 over it up Now pre...

Page 22: ...rect position over the connection cable and onto the inlet insert Item 14 5 Now press the PE lug into the recess in the inlet insert and push it into the groove on the front of the inlet insert until...

Page 23: ...position Warning Once they have been pushed into the flange socket insert the contact sockets cannot be dismantled again 4 Now the insulating sleeve Item 7 can be pushed into the correct position over...

Page 24: ...rds 2 After having removed ca 30mm of the cable sheath see also page 16 thread the connection cable through the pressure piece Item 2 the strain relief Item 4 the seal Item 5 and the thrust washer scr...

Page 25: ...osition into the QUICKON insert Item 18 in the coupler sleeve Item 17 with normal manual strength and push the insert parts thrust washer seal strain relief into the coupler sleeve Warning When assemb...

Page 26: ...e pressure piece Item 2 of the coupler out of the plug sleeve Item 17 and pull the insert parts Items 4 6 21 out of the plug sleeve Item 17 backwards 2 Thread the ends of the wires of the connection c...

Page 27: ...r is removed pressure is applied to the spring and the connection wire thus establishing the electrical contact between the connection wire and the plug pin 5 To assemble insert the thrust washer scre...

Page 28: ...taken into account see Technical Data To maintain the type of protection the cables shall be connected with special care Flange sockets and inlets may only be used in protective enclosures and apparat...

Page 29: ...rt Fig 11 7 Maintenance Servicing The valid national regulations for the servicing maintenance of electrical apparatus for use in potentially explosive atmospheres shall be observed Prior to opening t...

Page 30: ...0 mm 8 mm Ra ccord QUICKON 1 x 0 34 0 75 mm Prise bride Sertissage crimp 1 x 0 75 1 5 mm 2 5 mm 8 mm avec conducteur 1 x 1 0 mm 1 5 mm 2 5 mm Connecteur Sertissage crimp 1 x 0 75 1 5 mm 2 5 mm 8 mm av...

Page 31: ...s par fiches satisfont aux exi gences des normes EN 50014 EN 50018 EN 50019 et EN 50 281 1 2 standards internationaux compa rables C I E 60079 0 C I E 60079 1 C I E 60079 11 CE 94 9 Appareils et syst...

Page 32: ...n filetage endommag encrass la protection antid flagrante n est plus garantie 6 Installation Pour l installation exploitation les prescriptions nationales applicables ainsi que les r gles techniques g...

Page 33: ...rmit avec les prescriptions applicables en la mati re les douilles m les et femelles sont jointes en vrac la prise au prolongateur la prise bride et au socle connecteur 4 Introduisez ensuite la main l...

Page 34: ...la barette de raccordement PE dans l videmment de la garniture du prolongateur jusqu ce qu elle s enclenche dans la rainure situ e l avant de la garniture voir galement illustration 4 A H Attention u...

Page 35: ...rette de raccordement PE dans l videment de la garniture de la fiche et enfoncez la jusqu ce qu elle vienne s enclencher dans la rainure situ e l avant de la garniture 6 Pour finir introduisez l ensem...

Page 36: ...lante pos 7 en place en la faisant glisser sur le c ble de connexion ainsi raccord et sur la garniture de la fiche pos 10 5 Ins rez ensuite la barrette de raccordement PE dans l videment de la garnitu...

Page 37: ...cran support pos 6 3 Introduisez ensuite les diff rents brins travers les guides marqu s de la bague d pissure pos 19 et coupez les extr mit s au ras de la bague pos 19 4 Assemblage manuel disposez l...

Page 38: ...charge de traction Attention Lors du branchement veillez positionner correctement l ergot de guidage du QUICKON par rapport la rainure de guidage de la bague d pissure 5 Revissez maintenant la pi ce d...

Page 39: ...de traction pos 4 le joint pos 5 ainsi que le disque de pression cran support pos 6 3 Ouvrez maintenant le ressort de rappel cage d cureuil pos 23 en agissant avec un outil appropri par ex un tournevi...

Page 40: ...ressort de rappel cage d cureuil et le conducteur et par voie de cons quence le contact lectrique entre le conducteur et la douille femelle 5 Pour l assemblage disposez le disque de pression cran supp...

Page 41: ...it tre r alis avec le plus grand soin afin de pr server le type de protection Les prises de courant bride et les socles connecteurs doivent tre install s exclusive ment dans des bo tiers de protection...

Page 42: ...r ventives appropri es Les intervalles de service requis d pendent de l emploi sp cifique et devront donc tre fix s par l utilisateur en tenant compte des conditions d exploitation Lors de l entretien...

Page 43: ...43 Cooper Crouse Hinds GmbH...

Page 44: ...Crouse Hinds GmbH Cooper Crouse Hinds GmbH Cooper Crouse Hinds GmbH Cooper Crouse Hinds GmbH Cooper Crouse Hinds GmbH Neuer Weg Nord 49 D 69412 Eberbach Germany Fone 0049 0 6271 806 500 Fax 0049 0 627...

Reviews: