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CD Automation srl

REVO M

User’s Manual

CD-Eng-REVO-M-2PH-30-40A-Thyristors-Units

41

18

PG Connector

The PG Connector is used to configure the thyristor unit with the configuration software and with the
programming cable.
The programming cable is not included.

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Summary of Contents for Revo M 2PH

Page 1: ...utomation S r l Via Picasso 34 36 20025 Legnano MI ITALY Tel 39 0331 577479 Fax 39 0331 579479 E Mail info cdautomation com WEB www cdautomation com Revo M 2PH from 30A to 40A USER S MANUAL Rev 3 2016 00029 ...

Page 2: ...CD Automation srl REVO M User s Manual CD Eng REVO M 2PH 30 40A Thyristors Units 2 ...

Page 3: ..._______________________17 11 1 Access to L1 L3 and T1 T3 terminal Screw_______________________________________18 11 2 Command Terminals ________________________________________________________19 11 2 1 Terminal block M2 _______________________________________________________________________ 19 11 2 2 Terminal block M1 _______________________________________________________________________ 19 11 2 ...

Page 4: ...38 17 1 How to access ____________________________________________________________ 38 17 2 Supply the Electronic Board__________________________________________________ 39 17 3 Analog Inputs Configuration _________________________________________________ 40 17 3 1 Primary Input calibration procedure __________________________________________________________40 18 PG CONNECTOR ______________________...

Page 5: ...Specifica sulle emissioni EN60947 4 3 2000 Specifica sulle Immunità EN60947 4 3 2000 FULFILS THE REQUIREMENTS OF THE STANDARD Electrical safety Standard EN60947 1 2008 EN60947 4 3 2001 Generic Emission standard EN60947 4 3 2000 Generic Immunity standard EN60947 4 3 2000 CDAutomation dichiara che I prodotti sopra menzionati sono conformi alla direttiva CDAutomation declares that The products above ...

Page 6: ...y this allows the qualified people to work in safety Protection Protection Protezione The unit have IP20 protection rating as defined by the specific international Is necessary consider the place of installation Earth Terre Messa a terra For safety the Thyristor unit with isolated heat sink must be connected to earth Earth impedance should be correspondent to local earth regulation Periodically th...

Page 7: ...nterferences if all suggestions contained in this manual are respected In respect to a good Engineering practice all inductive loads like solenoids contactor coils should have a filter in parallel Emissions Emission Emissioni All solid state power controllers emit a certain amount of radio frequency energy because of the fast switching of the power devices The CD Automation s Thyristor unit are in...

Page 8: ...o control transformers and special loads that change resistance with temperature and with age Load Thyristor 4 Advantages compared with analog thyristor unit Communication RS485 is a standard feature of REVO M this allows the use of many information like current power load state and all the parameters for diagnostic and configuration Ulterior advantages of the digital system vs the analogical is t...

Page 9: ...software launch the program and follow the instructions on the screen Run the software configurator and set the serial port of the PC with con baudrate 19200 default and the address of Thyristor unit default 1 To connect the unit at the PC it s necessary use the USB TTL converter connected between the unit and the USB port of the PC USB TTL converter need a driver to work properly you can find it ...

Page 10: ...of the unit Set the parameters U_OP Operative Voltage and A_Lo Nominal Current of the load using the frontal keypad or CDA Thyristor configurator software Operative Voltage V R W Function It s necessary to specify the operative voltage Min Max 24 1000V Default 230 Note With voltage up to 330V and over 600V REVO M needs hardware modifications specify this in phase of ordination Load nominal current...

Page 11: ...h resistive load control on two phases with REVO M 2PH V P I 73 1 V Nominal voltage of the load I Nominal current of the load P Nominal power of the load V I Delta wiring with resistive load control on two phases with REVO M 2PH V P I 73 1 V Nominal voltage of the load I Nominal current of the load P Nominal power of the load V I ...

Page 12: ... to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered ...

Page 13: ...CD Automation srl REVO M User s Manual CD Eng REVO M 2PH 30 40A Thyristors Units 13 8 2 Order Code ...

Page 14: ...SR 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc Analog Input V 0 10Vdc impedance 15 K ohm Analog Input A 4 20mA impedance 100 ohm POT 10 K ohm min Digital Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 9 3 Output features power device Nominal current in continuous service See order code Max peak current 10ms 360A for unit type 030 540A for unit type 035 700A for unit type 040 Nominal Voltage range Ue 24 600V Repetiti...

Page 15: ... has mounted inside the cabinet maintain the air circulation like represented in figure Sometimes is necessary installing a fan to have better air circulation 10 1 Environmental installation conditions Ambient temperature 0 40 C at nominal current Over 40 C use the derating curve Storage temperature 25 C a 70 C Installation place Don t install at direct sun light where there are conductive dust co...

Page 16: ...CD Automation srl REVO M User s Manual CD Eng REVO M 2PH 30 40A Thyristors Units 16 10 3 Dimensions and Weight REVO M 2PH Size W mm H mm D mm Weight kg 2PH 108 121 185 1 76 10 4 Fixing holes ...

Page 17: ...rallel to the power cables Local regulations regarding electrical installation should be rigidly observed Use copper cables and wires rated for use at 75 C only Power cable torque suggested Type Connector Type Torque Lb in N m Wire Range mm AWG MAX Current Terminals Wire Terminals UL Listed ZMVV 030 035 040 Screw M5 26 6 3 0 1 5 10 16 8 40A Rigid Flexible Spade Terminal Cable dimensions of the Com...

Page 18: ...CD Automation srl REVO M User s Manual CD Eng REVO M 2PH 30 40A Thyristors Units 18 11 1 Access to L1 L3 and T1 T3 terminal Screw Repeat for each phase ...

Page 19: ... factory connection 9 Slave Output factory connection 11 2 2 Terminal block M1 Terminal Description 10 GND 11 TA1 Input factory connection 12 TA1 or TA2 input factory connection 13 TA3 input factory connection 14 C Common contact alarm relay output 15 NO Normally Open contact alarm relay output HB 16 NC Normally Close contact alarm relay output HB 11 2 3 Terminal block M3 Terminal Description A RS...

Page 20: ... 20 less than I2t of power controller Semiconductor fuses are classified for UL as supplemetar protection for semiconductor They are note approved for branch circuit protection The auxiliary voltage supply of the Revo M unit must be synchronized with load voltage power supply If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the load use an external t...

Page 21: ...CD Automation srl REVO M User s Manual CD Eng REVO M 2PH 30 40A Thyristors Units 21 TOP VIEW DOWN VIEW ...

Page 22: ... M User s Manual CD Eng REVO M 2PH 30 40A Thyristors Units 22 11 4 Connection Diagram for 3 phases control on 2 phases Caution this procedure must be performed only by qualified persons Load Type T1 T2 T3 T1 T2 T3 Delta Star ...

Page 23: ...ve the modified values The F L R is used for enter and exit from the menu The Control Panel have three menu and to enter in one of them you must set correctly the parameter Operator Menu 2 This menù contains a reading parameters that give information on the state of the unit it include also the base parameters for quick start like the value of current and voltage load and the Set point data Hardwa...

Page 24: ...CD Automation srl REVO M User s Manual CD Eng REVO M 2PH 30 40A Thyristors Units 24 12 1 Scroll the parameters ...

Page 25: ...alue UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type OutN Maximum output 100 0 255 0 100 R W 100 Power Adjust 100 Power Adjust 80 Power Adjust 40 80 60 40 20 0 40 20 60 100 80 Input OUT Power output This parameter shows the Average power output Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type P Power outp...

Page 26: ...EC Max Value DEC Min Value UM Max Value UM Par Type A_Lo Load nominal Current A UnitType Max Current 0 1023 0 102 3 R W Digital Input 1 Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type Di1 Digital input 1 SW 0 1 0 1 R Digital Input 2 Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC ...

Page 27: ...Value DEC Min Value UM Max Value UM Par Type EnAb Unit Enable Selection SW Off 0 1 0 1 R W Digital Set Point Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type SP Digital SetPoint 100 0 0 1023 0 100 R W Sample Values and Note EnAb EnAb Sample Values and Note Input 4mA P015 0 Input 12mA P015 50 Input 20mA P015 100 ...

Page 28: ...ed in the Order Code Set HB sensitivity This parameter defines the threshold of resistance that activates the HB alarm This value is in percentage respect the nominal resistance load value Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type Hb_S HB sensitivity 100 0 100 0 100 R W Set HB Delay This parameter set a delay to hav...

Page 29: ...d Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type bF_n Burst Firing Cycles Cycle 4 1 255 1 255 R W Default Value if not specified in the Order Code Load Type Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type Load Load Type SW 0 0 3 0 3 R W Sample V...

Page 30: ... integral time of the feed back loop Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type ti Set Integral time 20 1 255 1 255 R W Start Up Displayed Parameter This parameter select the default output value displayed at the start up of the unit Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Valu...

Page 31: ...put Value Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type A_1n Input type V 3 0 255 0 255 R W Set Minimum input1 value Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type L A1 Save value Minimum input 1 Sw 0 0 1 0 1 R W Set Maximum input1 value Param...

Page 32: ...igital Output 1 configuration Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type CDo1 DigitalOut 1 configuration SW 0 0 3 0 3 R W Serial port Baud Rate This parameter selects the Baud rate on the serial port Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Pa...

Page 33: ... the Address on the serial port for the thyristor unit Parameter Display Parameter Name Contents UM Default Value UM Min Value DEC Max Value DEC Min Value UM Max Value UM Par Type Addr Address Add 1 1 255 1 255 R W 12 5 Control Panel Led 12 6 Displayed Alarms Alarm on Display Description Short Circuit on SCR Heater Break Alarm ...

Page 34: ...Remote With this function when you active the input the setpoint reference change from Analog input to Digital value in bumpless mode setted in the parameter The parameter SP is not stored in memory 13 2 Digital Output terminal terminal 14 15 16 of M1 The REVO M thyristor unit has 1 relay output on terminal 14 15 16 of terminal block M1 Max 500mA 125Vac The functionality of this output cane be set...

Page 35: ... a partial or total load failure the HB alarm become ON and alarm relay change status You can Adjust the sensibility of HB alarm by using the parameter This parameter is set between 1 and 255 of the nominal resistance This parameter is the maximum increment of the resistance Load to establish the HB Alarm There is also parameter to set a delay to have HB alarm active 14 2 HB alarm contact digital ...

Page 36: ... 15 1 Zero Crossing ZC ZC firing mode is used with Logic Output from temperature controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage VOLTAGE SUPPLY V ON OFF LOAD VOLTAGE V SSR from controller 15 2 Burst Firing BF The Burst Firing is similar to the Single C...

Page 37: ...ignal becomes a voltage demand This control mode compensates the voltage fluctuation of the incoming line supply W Power feed back The input signal is proportional to the power output This means that input signal becomes a power demand The power remains constant also if voltage and load impedance change This control mode is used with silicon carbide elements that change its resistive value with te...

Page 38: ...CD Automation srl REVO M User s Manual CD Eng REVO M 2PH 30 40A Thyristors Units 38 17 Electronic boards 17 1 How to access ...

Page 39: ...are isolated from voltage sources Terminal M4 M4 Description 1 Voltage Supply for Electronic Boards Auxiliary Voltage 2 Not Used 3 Voltage Supply for Electronic Boards Auxiliary Voltage To change auxiliary supply voltage sold the correct link jumper on Revo M board The type of mounted transformer depends of the chosen Voltage in the order code Trasformer Type Link Jumper JP1 JP2 Link Jumper JP3 TR...

Page 40: ...Impedance 10K min 4 20mA Impedance 100 17 3 1 Primary Input calibration procedure When you change the hardware setting is necessary make the Input calibration procedure To make the Input calibration procedure follow these steps Give the power supply With Control Panel go in the Hardware menu 5 Set the input signal to the min value ex 0V for 0 10V or 4mA for 4 20mA Select the parameter then press F...

Page 41: ...r s Manual CD Eng REVO M 2PH 30 40A Thyristors Units 41 18 PG Connector The PG Connector is used to configure the thyristor unit with the configuration software and with the programming cable The programming cable is not included ...

Page 42: ...ual CD Eng REVO M 2PH 30 40A Thyristors Units 42 19 RS485 Serial Port The serial communication port RS485 is available on the Command Terminals On this port may be done a network up to 127 REVO M Terminal Description A RS485 A B RS485 B ...

Page 43: ...FU1451 40A 40 525 660 8 035 FU1451 50A 50 1260 660 9 040 FU1451 50A 50 1260 660 9 I2T are multiplied for K value in function of Vac at 500V K is equal to 0 7 750 X 0 7 525 1800 X 0 7 1260 At 660Vsc K is equal to 1 Caution High speed fuses are used only for the thyristor protection and can not be used to protect the installation Caution The warranty of thyristor is null if no proper fuses are used ...

Page 44: ...on Thyristor fault The red led SC is light on with HB option Change the fuse Check the wiring Check the load Change the thyristor module Load current flow also without input signal Red LED SC light on Wrong wiring SCR short circuit Check the wiring Change the thyristor module Current flows at nominal value but Yellow LED HB SC is light on Yellow LED HB light on or Red LED SC light on HB circuit no...

Page 45: ...CD Automation srl REVO M User s Manual CD Eng REVO M 2PH 30 40A Thyristors Units 45 ...

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