Cavotec MC-3-5 Operation And Maintenance Manual Download Page 6

 

 

 

Micro-control as 

Operation and Maintenance Manual for MC-3-series 

Page 6 of 9 

MAN-05-006  

Rev. 

2.1.4  Physical Data 

Physical 

size:- 

 MC-3-5 

 230x175x160mm 

   MC-3-6 

 330x220x200mm 

   MC-3000 

250x158x180mm 

   MC-3000+ 

305x200x190mm 

 
Weight:  

 

2-3 kg    

(The weight will vary with the terminal's equipment.) 

2.2  Battery Charger and Batteries 

The operating time for a fully charged battery is 8 hours. This time will vary depending on the system 
specifications and different operating times may be caused by:- 

 

Lower ambient temperatures. 

 

A worn out battery. 

 

The battery is not fully charged. 

 

If the terminal is equipped with additional displays or lamps. 

 
The rechargeable battery should have a lifetime of approx 1000 charging cycles or 2-3yrs. Lifetime 
will vary according to the usage. 
 

2.2.1  Changing the battery 

 

Put the machine being controlled into a safe position. 

 

Turn the terminal OFF. 

 

Remove the battery and insert a fully charged one. 

 

Turn the terminal ON. 

 

Terminals with two batteries fitted can continue to operate, replace only one battery at a time. 

 

2.2.2  Battery Charger Installation and Use 

 

Install the battery charger in a clean and dry environment with tempe10

°

C - +40

°

C. 

 

Connect the charger to the correct supply voltage. 

 

Insert the battery to be charged. 

 

Wait to see the indication that charging is normal. 

 

Leave the battery in the charger until it is required for use. 

 

Use only the battery charger supplied with the system or a replacement from Micro-control. 

 

Batteries not in constant use should be charged at least once every 2 months. 

2.2.3  Disposing of the batteries 

Batteries are hazardous waste and must not be disposed of with normal rubbish. You should dispose 
of the batteries according to local laws and rules, or return them to Micro-control as. 

2.3 Base unit 

All the MC-3-series base units are produced according to the customer’s specifications, the wiring 
diagram shows how the base unit is connected.  

2.3.1  Installation 

 

The base unit should only be connected by a competent electrician. 

 

Take care that the supply voltage is correct. 

 

Install the base unit considering the ambient temperature and IP rating. Ensure it will not be 
damaged by moving machinery and allow for easy access. 

 

If the installation is subject to harsh vibration use isolating mountings, available from Micro-
control. 

Summary of Contents for MC-3-5

Page 1: ...e Manual MC 3 series Document number MAN 05 006 This page is not a part of the customer manual and shall not be distributed Revision 1 2 3 4 5 Date 2005 07 14 Written by AB Checked by JL Approved by File name G 05 MAN 05 006 01 Operation and Maintenance Manual for MC 3 series Revision history Rev Changes 1 First revision 2 3 4 ...

Page 2: ...Micro control as Operation and Maintenance Manual for MC 3 series Page 2 of 9 MAN 05 006 Rev 1 Operation and Maintenance Manual MC 3 series Document number MAN 05 006 ...

Page 3: ...minal 5 2 1 1 Operating the terminal 5 2 1 2 Maintenance 5 2 1 3 Display Codes 5 2 1 4 Physical data 6 2 2 Battery Charger and Batteries 5 2 2 1 Changing the battery 6 2 2 2 Battery Charger Installation and Use 6 2 2 3 Disposing of the batteries 6 2 3 Base unit 6 2 3 1 Installation 6 2 3 2 Maintenance 6 2 3 3 Display Codes 6 2 3 4 Physical data 6 2 4 Carrying Belt Strap 6 2 5 Antenna 6 2 5 1 Insta...

Page 4: ...unctions are built into each A unique serial number for each system means one system cannot operate another A check sum in the data transmission ensures that the system only recognises valid data Double monitoring of joysticks An activity check during start up prevents the terminal from starting if a switch or joystick is faulty or if a security critical function is active Self checks and continuo...

Page 5: ...hat are described in this chapter are common for all MC 3 series deliveries Micro control can supply manuals for specific machines if requested to do so 2 1 1 Operating the terminal Check that a fully charged battery is in the terminal Pull twist the Emergency Stop pushbutton out and turn the terminal ON Press the start pushbutton if fitted After a self test approx 1 second the terminal will estab...

Page 6: ...y Charger Installation and Use Install the battery charger in a clean and dry environment with temperature 10 C 40 C Connect the charger to the correct supply voltage Insert the battery to be charged Wait to see the indication that charging is normal Leave the battery in the charger until it is required for use Use only the battery charger supplied with the system or a replacement from Micro contr...

Page 7: ...f the housing or some distance away with an extension cable supplied by Micro control as 2 5 1 Installation The best location for the antenna is somewhere in free space If possible mount it so that you have a free line of sight to the operators position Do not mount the antenna inside a metal enclosure and take care that the antenna will not be damaged by moving machinery 3 Warranty All the delive...

Page 8: ...ition or a switch is in ON position Set all switches joysticks to OFF position and or neutral position 3 flashes with a stop Radio fault Change Replace the Radio module 4 flashes with a stop Shutdown because of low battery voltage Replace the battery with a fully charged one 5 flashes with a stop Keyboard fault The terminal is not able to read switches joysticks etc There is a fault at the input m...

Page 9: ...yed is an integer between 1 and 13 Is displayed only when the terminal is in programming mode None A 00 No analog channel is activated Is only displayed when the terminal is in programming mode Activate the analog channel that you wish to program E001 Processor fault Indicates a processor module fault and or a processor fault Ensure that the processor module BOOT jumper is not turned on Replace th...

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