Cavotec MC-3-5 Operation And Maintenance Manual Download Page 5

 

 

 

Micro-control as 

Operation and Maintenance Manual for MC-3-series 

Page 5 of 9 

MAN-05-006  

Rev. 

1.3 Environment 

Terminal and Base Unit are designed for use with ambient temperatures between -25

°

C and +50

°

C. 

The housings are also tested against dust and water ingress to IP-65 (optionally the terminal can 
have an IP-66 classification). 

The battery charger is IP40, install in a clean and dry area, temperature b10

°

C and +40

°

C. 

 

1.4 Documentation 

The documentation with an MC-3-series system consists of the following documents:- 

 

This Operation and Maintenance Manual 

 Wiring 

diagrams 

 Layout 

drawings 

 

Bill of materials, connections and configuration sheets 

 

Additional Manuals specific to the delivery (optional) 

 

Additional Module specifications if required (optional) 

2.  Operating and Maintenance 

2.1 Terminal 

All the MC-3-series terminals are produced in accordance with the customer's specifications and the 
operation will vary between deliveries. It is important that the operator is familiar with the machine 
being controlled and has been given the necessary training. 

This document deals with MC-3-series generally, and special instructions in the use of the terminal 
cannot be given here. The functions that are described in this chapter are common for all MC-3-series 
deliveries. Micro-control can supply manuals for specific machines if requested to do so. 

2.1.1  Operating the terminal 

Check that a fully charged battery is in the terminal. Pull/twist the Emergency Stop pushbutton out 
and turn the terminal ON. Press the start pushbutton if fitted. After a self test (approx 1 second) the 
terminal will establish contact with the base unit. 

2.1.2  Maintenance  

If the terminal is dirty it must be cleaned with a damp cloth to ensure that:- 

  Symbols and text can be read. 

  Aggressive chemicals cannot corrode the rubber boots of joysticks and switches. 

If the rubber boots of the joysticks are damaged, replace them at once. 

  Prevent deposit of salt or dirt on buttons or handles which in turn may involve malfunction. 

The terminal contains advanced electronic equipment and should be treated accordingly.  

2.1.3  Display Codes 

A yellow light emitting diode is used to indicate the status of the system. The most common 
indications are:- 

 

Steady light - normal operation, no errors are detected and the battery voltage is OK. 

 

Flashing light (1 flash per second)- battery voltage is low. Change the battery. 

 

2 short flashes per second – One or more of the joysticks or switches are active when the 
terminal is turned on. Deactivate the functions and the terminal will start normally. 

 
Further indications are listed in the enclosed table. 
 

Summary of Contents for MC-3-5

Page 1: ...e Manual MC 3 series Document number MAN 05 006 This page is not a part of the customer manual and shall not be distributed Revision 1 2 3 4 5 Date 2005 07 14 Written by AB Checked by JL Approved by File name G 05 MAN 05 006 01 Operation and Maintenance Manual for MC 3 series Revision history Rev Changes 1 First revision 2 3 4 ...

Page 2: ...Micro control as Operation and Maintenance Manual for MC 3 series Page 2 of 9 MAN 05 006 Rev 1 Operation and Maintenance Manual MC 3 series Document number MAN 05 006 ...

Page 3: ...minal 5 2 1 1 Operating the terminal 5 2 1 2 Maintenance 5 2 1 3 Display Codes 5 2 1 4 Physical data 6 2 2 Battery Charger and Batteries 5 2 2 1 Changing the battery 6 2 2 2 Battery Charger Installation and Use 6 2 2 3 Disposing of the batteries 6 2 3 Base unit 6 2 3 1 Installation 6 2 3 2 Maintenance 6 2 3 3 Display Codes 6 2 3 4 Physical data 6 2 4 Carrying Belt Strap 6 2 5 Antenna 6 2 5 1 Insta...

Page 4: ...unctions are built into each A unique serial number for each system means one system cannot operate another A check sum in the data transmission ensures that the system only recognises valid data Double monitoring of joysticks An activity check during start up prevents the terminal from starting if a switch or joystick is faulty or if a security critical function is active Self checks and continuo...

Page 5: ...hat are described in this chapter are common for all MC 3 series deliveries Micro control can supply manuals for specific machines if requested to do so 2 1 1 Operating the terminal Check that a fully charged battery is in the terminal Pull twist the Emergency Stop pushbutton out and turn the terminal ON Press the start pushbutton if fitted After a self test approx 1 second the terminal will estab...

Page 6: ...y Charger Installation and Use Install the battery charger in a clean and dry environment with temperature 10 C 40 C Connect the charger to the correct supply voltage Insert the battery to be charged Wait to see the indication that charging is normal Leave the battery in the charger until it is required for use Use only the battery charger supplied with the system or a replacement from Micro contr...

Page 7: ...f the housing or some distance away with an extension cable supplied by Micro control as 2 5 1 Installation The best location for the antenna is somewhere in free space If possible mount it so that you have a free line of sight to the operators position Do not mount the antenna inside a metal enclosure and take care that the antenna will not be damaged by moving machinery 3 Warranty All the delive...

Page 8: ...ition or a switch is in ON position Set all switches joysticks to OFF position and or neutral position 3 flashes with a stop Radio fault Change Replace the Radio module 4 flashes with a stop Shutdown because of low battery voltage Replace the battery with a fully charged one 5 flashes with a stop Keyboard fault The terminal is not able to read switches joysticks etc There is a fault at the input m...

Page 9: ...yed is an integer between 1 and 13 Is displayed only when the terminal is in programming mode None A 00 No analog channel is activated Is only displayed when the terminal is in programming mode Activate the analog channel that you wish to program E001 Processor fault Indicates a processor module fault and or a processor fault Ensure that the processor module BOOT jumper is not turned on Replace th...

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