Cattron CattronControl LRC-S1 User Manual Download

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CattronControl™ LRC-S1

User Manual

9M02-9124-A001-EN

Version 2.0

Safety Instructions

2.1 Warnings and Cautions

WARNING statements are strategically placed throughout this document prior to all operating and maintenance

procedures, practices or conditions considered essential to the protection of personnel or equipment and

property. A WARNING applies each time the related step is repeated. Before starting any task, review and

understand the WARNINGS included in the text. All WARNINGS appearing in this manual are included below.

WARNING

MORE THAN ONE REMOTE CONTROL SYSTEM MAY BE USED AT, AROUND OR NEARBY YOUR

OPERATING FACILITY. THEREFORE, BEFORE INSERTING A TRANSKEY INTO AN OCU, BE

SURE THE CORRECT CODED TRANSKEY IS SELECTED FOR THE DESIRED EQUIPMENT TO

OPERATE.

IF THE WRONG TRANSKEY IS INSERTED INTO AN OCU, OTHER REMOTE CONTROLLED

EQUIPMENT LOCATED AT, AROUND OR NEARBY YOUR FACILITY MAY BECOME

OPERATIONAL.

FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN UNINTENDED

OPERATION OF REMOTE CONTROLLED EQUIPMENT, WHICH COULD RESULT IN SERIOUS

INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT.

WARNING

BEFORE ATTEMPTING TO USE THE REMOTE CONTROL SYSTEM, VERIFY THE TARGET

CRANE OR MACHINE YOU WISH TO OPERATE IS UNDER THE DIRECT COMMAND OF YOUR

OCU. THIS IS ACCOMPLISHED BY OPERATING A NON-MOTION OCU FUNCTION SUCH AS A

HORN OR LAMP AND OBSERVING THAT THE RESPECTIVE FUNCTION ON THE TARGETED

CRANE OR MACHINE RESPONDS.

FAILURE TO COMPLY WITH THE ABOVE WARNING MAY RESULT IN SERIOUS INJURY OR

DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT.

WARNING

DO NOT OPEN THE BATTERY CHARGING UNIT.

TO PREVENT A FIRE HAZARD OR AN ELECTRIC SHOCK, PROTECT THE UNIT AGAINST

MOISTURE AND RAIN.

OPERATE THE BATTERY CHARGING UNIT IN DRY, INDOOR SPACES ONLY. DO NOT USE THE

BATTERY CHARGING UNIT IF THE HOUSING OR MAIN POWER PLUG IS DAMAGED.

FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN SERIOUS INJURY OR

DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT.

WARNING

LRC-S BATTERY CHARGING UNITS ARE DESIGNED ONLY FOR USE WITH CATTRON NICKEL

METAL HYDRIDE (NI-MH) BATTERY PACKS. OTHER BATTERY PACKS MAY EXPLODE WHEN

CHARGED WITH THIS DEVICE.

FAILURE TO COMPLY WITH THE ABOVE WARNING MAY RESULT IN SERIOUS INJURY OR

DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT.

Summary of Contents for CattronControl LRC-S1

Page 1: ...CattronControl LRC S1 Operator Control Unit OCU Remote Control System User Manual 9M02 9124 A001 EN ...

Page 2: ...rtheuseandapplication ofCattronproductsrestswiththeendusersinceCattronanditsagentscannotbeawareof allpotentialuses Cattronmakesnowarrantiesastonon infringementnorastothefitness merchantability orsustainabilityofanyCattronproductsforanyspecific or generaluses Cattron Holdings Inc or any of its affiliates oragents shall not be liable for incidental or consequential damagesof any kind All Cattronprod...

Page 3: ...al STOP Switch Test Sequence 12 4 3 5 Normal Operation 13 4 4 Changing the Battery 13 4 5 Charging the Battery 14 4 5 1 Preparing the Battery Charging Unit 14 4 5 2 Charging the Battery Pack 16 4 5 3 Charging Status Indication via LEDs 17 4 5 4 Battery Maintenance 17 5 System Fault Status Messages 18 5 1 OCU Fault Status Messages 18 6 Maintenance Instructions 19 6 1 Preventive Maintenance 19 7 Tec...

Page 4: ...pliant with FCC Part 15 and Industry Canada ICES 003 standards the following notice applies Note This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation This manual is Confidential and Proprietary ...

Page 5: ...MENT WHICH COULD RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT WARNING BEFORE ATTEMPTING TO USE THE REMOTE CONTROL SYSTEM VERIFY THE TARGET CRANE OR MACHINE YOU WISH TO OPERATE IS UNDER THE DIRECT COMMAND OF YOUR OCU THIS IS ACCOMPLISHED BY OPERATING A NON MOTION OCU FUNCTION SUCH AS A HORN OR LAMP AND OBSERVING THAT THE RESPECTIVE FUNCTION ON THE TARGETED CRANE OR MACHINE...

Page 6: ...IGNAL INTERFERENCE LOSS OF BATTERY AND OR ELECTRIC POWER FAILURE OF CERTAIN COMPONENTS OPERATION BEYOND SIGNAL RANGE AND OTHERS ALTHOUGH CATTRON DOES NOT SPECIFY THE POSITION OF THE OPERATOR WHEN CONTROLLING THE EQUIPMENT WE ARE AWARE THAT SOME USERS ARE INSTRUCTED AND TRAINED BY THEIR EMPLOYER TO RIDE THE EQUIPMENT IN A SAFE MANNER IT IS IMPERATIVE THAT YOU ARE PREPARED FOR AN UNPLANNED STOP OF T...

Page 7: ...tem includes one or more OCUs and one or more MCUs 3 1 The Hand Held Operator Control Unit OCU The LRC S OCU is a lightweight ergonomic hand held OCU designed to withstand tough industrial environments which may include humidity oil vibrations shock and wide temperature fluctuations Each OCU is configured and manufactured to satisfy a specific control application Referring to Figure 1 an LRC S1 OC...

Page 8: ...CattronControl LRC S1 User Manual 8 9M02 9124 A001 EN Version 2 0 Figure 1 LRC S Joystick OCU Figure 2 LRC S1 OCU Label Sheet ...

Page 9: ...ample Membrane Label Locations Circled in Red Operational security advances to its maximum through the use of a removable TransKey which when installed to the OCU defines and enables the specific operating parameters as illustrated in Figure 4 Figure 4 Removable TransKey and Battery Pack ...

Page 10: ...h environmental conditions and the selected radio module Should the OCU go out of operating range all motions on the crane or controlled machine will stop All LRC S OCUs are powered by rechargeable 4 8 V 1600 mAh Nickel Metal Hydride Ni MH battery packs A worldwide all purpose plug in battery pack charger complete with battery adapter is provided with the unit This allows Ni MH battery packs to ch...

Page 11: ...ECT CODED TRANSKEY IS SELECTED FOR THE DESIRED EQUIPMENT TO OPERATE IF THE WRONG TRANSKEY IS INSERTED INTO AN OCU OTHER REMOTE CONTROLLED EQUIPMENT LOCATED AT AROUND OR NEARBY YOUR FACILITY MAY BECOME OPERATIONAL FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN UNINTENDED OPERATION OF REMOTE CONTROLLED EQUIPMENT WHICH COULD RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPM...

Page 12: ...ons must be performed within a ten second timeframe If the first step is unsuccessful the unit returns to and maintains power down mode 4 3 3 Alternate Start Sequence 1 Press the ON OFF button for a minimum of 500 ms and then release it The STATUS LED flashes green The LRC S is now powered on Note If this step is unsuccessful the unit returns to and maintains power down mode 4 3 4 Optional STOP Sw...

Page 13: ...erator that the battery pack needs to be replaced or recharged Only Cattron battery packs should be used if the battery type is not recognized the STATUS LED flashes yellow The STATUS LED also illuminates in a series of red blinking sequences to indicate a specific OCU fault as described in Section 5 1 The OCU switches off automatically when the following events occur Battery low voltage detected ...

Page 14: ... THE ABOVE WARNING MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT 4 5 1 Preparing the Battery Charging Unit WARNING DO NOT OPEN THE BATTERY CHARGING UNIT TO PREVENT A FIRE HAZARD OR AN ELECTRIC SHOCK PROTECT THE UNIT AGAINST MOISTURE AND RAIN OPERATE THE BATTERY CHARGING UNIT IN DRY INDOOR SPACES ONLY DO NOT USE THE BATTERY CHARGING UNIT IF THE HOUSING OR MAIN POWER PLU...

Page 15: ...ab on the back of the charger in the indicated direction and remove the existing plug 3 Insert the correct plug into the charger until it locks in place with an audible click 4 Plug the Battery Charging Unit into the main power supply socket 5 As soon as the charger is connected to the main power supply the red Power LED 1 illuminates to indicate the ready condition Figure 7 Battery Charging Unit ...

Page 16: ...ack and observe that the red Charge LED 2 Figure 7 illuminates to indicate the charging mode After approximately 5 seconds a one minute battery test mode starts and is indicated by the blinking green Ready LED 3 Figure 7 If the green Ready LED illuminates immediately after connecting the battery and the red Charge LED blinks from time to time after 20 seconds the battery pack is defective and can ...

Page 17: ...e button for approximately 2 seconds steady illumination indicates the battery pack is being discharged Simultaneously the Ready LED blinks for approximately one minute to indicate the testing phase Discharge button item 5 Figure 7 Pressing the discharge button for approximately 2 seconds starts the process to discharge the battery pack 4 5 4 Battery Maintenance We recommend discharging the batter...

Page 18: ...If the fault persists investigate the fault Change the transmitter board Return the OCU for repair 5 flashes Switch on sequence not performed correctly Ensure the STOP pushbutton is released Switch the OCU OFF then ON again 6 flashes Fault during reading of command initiator Investigate the fault Change the transmitter board keyboard Return the OCU for repair 7 flashes Incorrect RF module or RF mo...

Page 19: ...ge and security of external parts screws battery pack switches etc Cattron emphasizes that regular visual inspections not only mean quickly locating a source of potential problems but also may prevent serious problems from developing later Cleaning the Transmitter Clean the OCU with a moist cloth and then wipe dry with a clean paper towel WARNING ONLY CLEAN THE OCU EXTERIOR RESIN USING METHYL OR I...

Page 20: ...on switches each with an associated LED Indication 1 STATUS multi function LED 6 switch status LEDs LCD display optional Acoustic signal for status tilt low battery and error indication Weight 2 2 lb 1 0 kg with the battery installed Dimensions L x W x H 9 x 4 6 x 6 in 229 x 117 x 152 mm Housing Lexan EXL Polycarbonate Resin standard colors grey red with black railing Operating temperature 4º to 1...

Page 21: ...ntrol LRC S1 User Manual 21 9M02 9124 A001 EN Version 2 0 8 Technical Support For remote and communication control systems support parts and repair or technical support visit us online at www cattron com contact ...

Page 22: ...e image below 433 434 MHz Frequency Band Europe Channel Center Frequency MHz OCU LED 1 2 3 4 1 433 0775 2 433 1025 3 433 1275 4 433 1525 5 433 1775 6 433 2025 7 433 2275 8 433 2525 9 433 2775 10 433 3025 11 433 3275 12 433 3525 13 433 3775 14 433 4025 15 433 4275 16 433 4525 17 433 4775 18 433 5025 19 433 5275 20 433 5525 21 433 5775 22 433 6025 23 433 6275 24 433 6525 25 433 6775 ...

Page 23: ... 32 433 8525 33 433 8775 34 433 9025 35 433 9275 36 433 9525 37 433 9775 38 434 0025 39 434 0275 40 434 0525 41 434 0775 42 434 1025 43 434 1275 44 434 1525 45 434 1775 46 434 2025 47 434 2275 48 434 2525 49 434 2775 50 434 3025 51 434 3275 52 434 3525 53 434 3775 54 434 4025 55 434 4275 56 434 4525 57 434 4775 58 434 5025 59 434 5275 60 434 5525 61 434 5775 62 434 6025 63 434 6275 ...

Page 24: ...d North America and other applicable countries Operation mode OM005 OM011 OM012 Cluster Channel Freq MHz OCU LED 1 2 3 4 0 1 903 00 0 2 904 20 0 3 905 40 0 4 906 60 0 5 907 80 0 6 909 00 0 7 918 60 0 8 919 80 0 9 921 00 0 10 922 20 0 11 923 40 1 12 903 20 1 13 904 40 1 14 905 60 1 15 906 80 1 16 908 00 1 17 909 20 1 18 918 80 1 19 920 00 1 20 921 20 1 21 922 40 1 22 923 60 2 23 903 40 2 24 904 60 ...

Page 25: ...1 40 2 32 922 60 2 33 923 80 3 34 903 60 3 35 904 80 3 36 906 00 3 37 907 20 3 38 908 40 3 39 909 60 3 40 919 20 3 41 920 40 3 42 921 60 3 43 922 80 3 44 924 00 4 45 903 80 4 46 905 00 4 47 906 20 4 48 907 40 4 49 908 60 4 50 919 40 4 51 920 60 4 52 921 80 4 53 923 00 4 54 924 20 5 55 904 00 5 56 905 20 5 57 906 40 5 58 907 60 5 59 908 80 5 60 918 40 5 61 919 60 5 62 920 80 ...

Page 26: ...l Freq MHz OCU LED 1 2 3 4 6 66 902 60 6 67 910 60 6 68 911 80 6 69 913 00 6 70 914 20 6 71 915 40 6 72 916 60 6 73 917 80 6 74 925 20 6 75 926 40 7 76 902 80 7 77 910 80 7 78 912 00 7 79 913 20 7 80 914 40 7 81 915 60 7 82 916 80 7 83 918 00 7 84 925 40 7 85 926 60 8 86 909 80 8 87 911 00 8 88 912 20 8 89 913 40 8 90 914 60 8 91 915 80 8 92 917 00 8 93 918 20 8 94 925 60 8 95 926 80 ...

Page 27: ...9 104 925 80 9 105 927 00 10 106 910 20 10 107 911 40 10 108 912 60 10 109 913 80 10 110 915 00 10 111 916 20 10 112 917 40 10 113 924 80 10 114 926 00 10 115 927 20 11 116 910 40 11 117 911 60 11 118 912 80 11 119 914 00 11 120 915 20 11 121 916 40 11 122 917 60 11 123 925 00 11 124 926 20 11 125 927 40 Operation Mode OM012 Cluster Channel Freq MHz OCU LED 1 2 3 4 12 126 903 10 12 127 904 30 12 1...

Page 28: ... 923 50 13 137 903 30 13 138 904 50 13 139 905 70 13 140 906 90 13 141 908 10 13 142 909 30 13 143 918 90 13 144 920 10 13 145 921 30 13 146 922 50 13 147 923 70 14 148 903 50 14 149 904 70 14 150 905 90 14 151 907 10 14 152 908 30 14 153 909 50 14 154 919 10 14 155 920 30 14 156 921 50 14 157 922 70 14 158 923 90 15 159 903 70 15 160 904 90 15 161 906 10 15 162 907 30 15 163 908 50 15 164 909 70 ...

Page 29: ... 907 50 16 174 908 70 16 175 919 50 16 176 920 70 16 177 921 90 16 178 923 10 16 179 924 30 17 180 904 10 17 181 905 30 17 182 906 50 17 183 907 70 17 184 908 90 17 185 918 50 17 186 919 70 17 187 920 90 17 188 922 10 17 189 923 30 17 190 924 50 18 191 902 70 18 192 910 70 18 193 911 90 18 194 913 10 18 195 914 30 18 196 915 50 18 197 916 70 18 198 917 90 18 199 925 30 18 200 926 50 19 201 902 90 ...

Page 30: ... 926 70 20 211 909 90 20 212 911 10 20 213 912 30 20 214 913 50 20 215 914 70 20 216 915 90 20 217 917 10 20 218 918 30 20 219 925 70 20 220 926 90 21 221 910 10 21 222 911 30 21 223 912 50 21 224 913 70 21 225 914 90 21 226 916 10 21 227 917 30 21 228 924 70 21 229 925 90 21 230 927 10 22 231 910 30 22 232 911 50 22 233 912 70 22 234 913 90 22 235 915 10 22 236 916 30 22 237 917 50 22 238 924 90 ...

Page 31: ...ual 31 9M02 9124 A001 EN Version 2 0 Cluster Channel Freq MHz OCU LED 1 2 3 4 22 240 927 30 23 241 910 50 23 242 911 70 23 243 912 90 23 244 914 10 23 245 915 30 23 246 916 50 23 247 917 70 23 248 925 10 23 249 926 30 23 250 927 50 ...

Page 32: ... in this document is subject to change without notice Cattron Wireless Automation and Control Solutions Support For remote and communication control systems support parts and repair or technical support visit us online at www cattron com contact Cattron North America Inc 655 N River Rd NW Suite A Warren OH 44483 ...

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