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Models 1851 and 1851K

1. Examine Lo-Pressure Seals for wear to the internal ridges,

outer surfaces, or for broken springs and replace as needed.

2. Examine LPS Adapters for scale build up or wear, and O-Rings

for cuts or deterioration and replace as needed.

3. Press new Lo-Pressure Seals into the LPS Adapters with the

garter spring up.

NOTE: When using alternate materials, the fit of the spe-
cial materials may be snug and require gently driving the
LPS into position with a cylinder of the same diameter to
assure a square seating and no damage to the LPS.

4. Place Inlet Manifold on work surface with crankcase side up.

5. Press LPS Adapter Assemblies into each chamber of the

Inlet Manifold with the garter spring down.

6. Examine the Female Adapters for scale build-up, wear and

O-Rings for cuts or deterioration and replace as needed.

7. Examine Male Adapters for wear and replace as needed.

8. Examine V-Packings for frayed edges or uneven wear and

replace as needed.

9. Place VBM on work surface with crankcase side up.

10. Place the Male Adapter with flat side down inside VBM

chamber.

11. Insert two V-Packings with “V” side up into each VBM

chamber. The “V” will mate with “V” side of the Female
Adapter.

12. Press Female Adapter with “V” facing into VBM chamber.

13. Support the Inlet Manifold from the under side and slide 

manifold over Manifold Studs.

14. Support the VBM from the under side and slide manifold over

Manifold Studs. Apply anti-seize to HSH screw threads and
thread in hand tight. Torque in sequence to specifications in
torque chart.

15. Support the Discharge Manifold from the under side and slide

over Manifold Studs. Install Flat Washers and LockWashers.
Apply anti-seize to manifold studs and nuts, and thread nut in
hand tight. Torque in sequence to specifications in torque
chart.

TORQUE SEQUENCE

SERVICING THE SEALS CONTINUED

Reassembly

NOTE: For certain applications apply liquid gasket to the
O-Ring crevices and seal surfaces. Refer to Tech Bulletin
053 for model identification.

NOTE: EPDM elastomers require silicone-base lubricant.

NOTE: For standard installation, apply a small amount of
oil to the outside edge of the LPS, HPS, VP, MA, FA and
O-Rings for ease of installation and to avoid damage.

Models 1861/1861K

1. Examine Lo-Pressure Seals for wear to the internal ridges,

outer surfaces, or for broken springs and replace as needed.

2. Examine LPS Adapters for scale build up or wear, and O-Rings

for cuts or deterioration and replace as needed.

3. Press new Lo-Pressure Seals into the LPS Adapters with the

garter spring up.

NOTE: When using alternate materials, the fit of the spe-
cial materials may be snug and require gently driving the
LPS into position with a cylinder of the same diameter to
assure a square seating and no damage to the LPS.

4. Place Inlet Manifold on work surface with crankcase side up.

5. Press LPS Adapter Assemblies into each chamber of the

Inlet Manifold with the garter spring down.

6. Examine the V-Packing Cylinders for scale build-up, wear

and O-Rings for cuts or deterioration and replace as needed.

7. Examine Male and Female Adapters for wear and replace as

needed.

8. Examine V-Packings for frayed edges or uneven wear and

replace as needed.

9. Place the V-Packing Cylinder on work surface with the small

diameter down.

10. Place a Female Adapter with flat side down inside each 

V-Packing Cylinder.

11. Insert two V-Packings with “V” side down into each V-Packing

Cylinder. The “V” will mate with “V” side of the Female Adapter.

12. Place Male Adapter with “V” side down inside each 

V-Packing Cylinder.

13. Place VBM on flat work surface with crankcase side up.

14. Press V-Packing Cylinder Assembly into VBM chambers with

V-Packings facing into the manifold chamber.

15. Support the Inlet Manifold from the under side and slide man-

ifold over Manifold Studs.

16. Support the VBM from the under side and slide manifold over

Manifold Studs. Apply anti-seize to HSH screw threads and
thread in hand tight. Torque in sequence to specifications in
torque chart.

17. Support the Discharge Manifold from the under side and slide

over Manifold Studs. Install Flat Washers and LockWashers.
Apply anti-seize to manifold studs and nuts, and thread nut in
hand tight. Torque in sequence to specifications in torque
chart.

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Summary of Contents for 1851

Page 1: ...hich would be read at the discharge manifold of the pump NOT AT THE GUN OR NOZZLE Use PTFE thread tape or pipe thread sealant sparingly to connect accessories or plumbing E xercise ca ution not to wrap tape beyond the last threa d to avoid tape from becoming lodged in the pump or accessories This condition will cause a malfunction of the pump or system PRESSURE REGULATION All systems require both ...

Page 2: ...s 2 and 3 found under Disassembly for Discharge Valves 2 Using an allen wrench remove the Hex Socket Head Screws HSH from the VBM 3 Insert two M8x114 metric threaded bolts into the right and left servicing holes on the VBM face Thread in bolt until it makes contact with Inlet Manifold Continue threading until manifolds begin to separate Support underside of VBM to avoid possi ble damage to ceramic...

Page 3: ...nto valve chamber of Discharge Manifold with Spring Retainer facing down until completely seated 14 Support the VBM from the under side and slide manifold over Manifold Studs Apply anti seize to HSH screw threads and thread in hand tight Torque in sequence to specifications in torque chart 15 Support the Discharge Manifold from the under side and slide manifold over the Manifold Studs Install Flat...

Page 4: ...ilicone base lubricant NOTE For standard installation apply a small amount of oil to the outside edge of the LPS HPS VP MA FA and O Rings for ease of installation and to avoid damage Models 1861 1861K 1 Examine Lo Pressure Seals for wear to the internal ridges outer surfaces or for broken springs and replace as needed 2 Examine LPS Adapters for scale build up or wear and O Rings for cuts or deteri...

Page 5: ... 8 Examine Gaskets O Rings and Back up Rings for cuts or wear and replace as needed 9 Examine Plunger Retainers for wear or damaged threads and replace as needed Plunger arrangement 10 Install Gaskets first then O Rings and Back up Rings onto Plunger Retainers NOTE Lubricate O Rings and Back up Rings for ease in installation and to reduce possible damage 11 Apply Loctite 242 to exposed threaded en...

Page 6: ...Line size must be a minimum of one size larger than the pump inlet fitting Avoid tees 90 degree elbows or valves in the inlet line of the pump to reduce the risk of flow restriction and cavitation The line MUST be a FLEXIBLE hose NOT a rigid pipe and reinforced on SUCTION systems to avoid collapsing The simpler the inlet plumbing the less the potential for problems Keep the length to a minimum the...

Page 7: ...34 10 4 6 220 52 16 7 1 8 300 80 25 10 2 10 450 120 38 14 3 15 900 250 80 30 7 20 1600 400 121 50 12 25 650 200 76 19 30 250 96 24 40 410 162 42 50 600 235 62 60 370 93 At a fixed flow rate with a given size hose the pressure drop across a given hose length will be directly proportional A 50 ft hose will exhibit one half the pressure drop of a 100 ft hose Above values shown are valid at all pressu...

Page 8: ...If low recharge or install a new dampener Foreign material trapped in inlet discharge valves Clean inlet discharge valves or install new valve kit Water leak Under the manifold Worn V Packings High Pressure or Lo Pressure Seals Install new seal kit Increase frequency of service Worn adapter o rings Install new o rings Into the crankcase Humid air condensing into water inside the crankcase Install ...

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