Case FARMALL 105U EP Service Manual Download Page 1

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Printed

in U.S.A.

Case IH is a trademark registered in the United States and many

other countries, owned by or licensed to CNH Industrial N.V.,

its subsidiaries or affiliates.

FARMALL

105U EP

FARMALL

115U EP

With 16x16 Semi-Powershift Transmission

Tractor

FARMALL

105U EP PIN ZxJKxxxxx and above

FARMALL

115U EP PIN ZEJK14976 and above

Part number 47841819

edition English

February 2015

SERVICE MANUAL

Summary of Contents for FARMALL 105U EP

Page 1: ...d many other countries owned by or licensed to CNH Industrial N V its subsidiaries or affiliates FARMALL 105U EP FARMALL 115U EP With 16x16 Semi Powershift Transmission Tractor FARMALL 105U EP PIN ZxJ...

Page 2: ...ICE MANUAL Farmall 105U EP with 16x16 Semi Powershift transmission ZxJKxxxxx Farmall 115U EP with 16x16 Semi Powershift transmission ZEJK14976 47841819 24 02 2015 EN Find manuals at https best manuals...

Page 3: ...Powershift transmission internal components 21 4 21 160 Creeper 21 5 21 118 Transmission Rear drive 21 6 Four Wheel Drive 4WD system 23 23 202 Electro hydraulic control 23 1 23 314 Drive shaft 23 2 Fr...

Page 4: ...e brake 33 5 Hydraulic systems 35 35 000 Hydraulic systems 35 1 35 104 Fixed displacement pump 35 2 35 322 Regulated Low pressure system 35 3 35 204 Remote control valves 35 4 35 114 Three point hitch...

Page 5: ...Alternator 55 4 55 302 Battery 55 5 55 640 Electronic modules 55 6 55 408 Warning indicators alarms and instruments 55 7 55 DTC FAULT CODES 55 8 Platform cab bodywork and decals 90 90 150 Cab 90 1 90...

Page 6: ...INTRODUCTION 47841819 24 02 2015 1 Find manuals at https best manuals com...

Page 7: ...Contents INTRODUCTION Capacities 3 47841819 24 02 2015 2 Find manuals at https best manuals com...

Page 8: ...A UNITEK NO 1 SSL CJ 4 SAE 0W 40 MAT3521 API CJ 4 ACEA E9 Brake control circuit 0 7 l 0 18 US gal CASE IH AKCELA LHM FLUID ISO 7308 Front axle 4 5 l 1 2 US gal Final drives each 1 0 l 0 3 US gal Trans...

Page 9: ...INTRODUCTION 47841819 24 02 2015 4 Find manuals at https best manuals com...

Page 10: ...MANUAL Engine Farmall 105U EP with 16x16 Semi Powershift transmission ZxJKxxxxx Farmall 115U EP with 16x16 Semi Powershift transmission ZEJK14976 47841819 24 02 2015 10 Find manuals at https best manu...

Page 11: ...s Engine 10 10 001 Engine and crankcase 10 1 10 216 Fuel tanks 10 2 10 501 Exhaust Gas Recirculation EGR Diesel Particulate Filter DPF exhaust treatment 10 3 10 414 Fan and drive 10 4 47841819 24 02 2...

Page 12: ...Engine 10 Engine and crankcase 001 Farmall 105U EP with 16x16 Semi Powershift transmission ZxJKxxxxx Farmall 115U EP with 16x16 Semi Powershift transmission ZEJK14976 47841819 24 02 2015 10 1 10 001 1...

Page 13: ...Contents Engine 10 Engine and crankcase 001 TECHNICAL DATA Engine General specification 3 SERVICE Engine Remove 5 Install 15 47841819 24 02 2015 10 1 10 001 2...

Page 14: ...on Lubrication forced with lobe pump Pump drive from crankshaft Oil filtration mesh screen on oil intake and filter cartridge on delivery line Engine oil pressure switch operating pressures contacts c...

Page 15: ...the supply pipe suction line filter with water fuel separator low pressure filter and sensor Priming pump Injection pump Type Nozzles type Injection pressure Manual mounted on the suction line filter...

Page 16: ...R00670AA 1 3 Remove the cotter pins retaining pin and the complete front ballasts 1 from the relative support WLAPL4S10C102AA 2 4 Loosen the retaining screws 1 Remove the front fenders 2 from both sid...

Page 17: ...ve the lower tube 3 on the capacitor 1 Free the tube from any straps or clamps Disconnect the sensor 2 Move the tube onto the cab WLAPL4S10C107A 6 8 Raise the rear of the tractor with a hydraulic jack...

Page 18: ...ecure the central support 1 from the drive shaft Retrieve the shaft together with the support Retrieve the shim that adjusts the clearance of the shaft on the back WLAPL4S10C115AA 10 12 Loosen the inl...

Page 19: ...radiator inter cooler to the engine 3 WLAPL4S10C119A 14 16 Loosen the clamp 2 that joins the air inlet duct to the turbine Release the air filter 4 together with the bracket 3 from the retaining scre...

Page 20: ...possible you should remove the upper part 1 and the right hand part 2 as a block To do this remove the retaining screws 3 on the right hand side of the engine These screws work on a vertical slot so t...

Page 21: ...upport and parts of the tubing that were previ ously disconnected 24 Remove the power steering pump assembly from the high pressure circuit WLAPL4S10C127A 22 25 Remove the tubes of the heat exchanger...

Page 22: ...partment switches and sensors positioned on the engine After you cut the fixing clamps move the cable onto the rear of the engine at the height of the right hand ladder WLAPL4S10C137A 26 32 On the lef...

Page 23: ...l and the engine Wedge the axle to prevent swinging WLAPL4S10C140A 29 36 Remove the retaining bolts 1 between the engine and the transmission WLAPL4S10C130A 30 37 Separate the engine 1 from the transm...

Page 24: ...ngine Take up the slack with the lifting device Keep the engine balanced WLAPL4S10C136A 34 41 Remove the screws 1 that secure the front axle sup port 2 to the engine Retrieve the adjuster spacers of t...

Page 25: ...her with the fan 2 WLAPL4S10C144A 37 44 Loosen the supercharger retaining screws 4 Re move the belt 5 Then remove the supercharger 45 Completely loosen the belt tensioner 2 Remove the elastic belt 3 T...

Page 26: ...on the support and with the related pipe support Secure with the bolts To fit the polyv belt use tool 380200011 1 Compressor clutch actuator drive bracket 2 Outer edge of polyv belt pulley 3 Tool rece...

Page 27: ...ing that you spread a film of thread lock on the ends so that they do not come loose 7 If present reposition the viscous coupling and reposi tion the cooling fan 8 Apply the required torque settings s...

Page 28: ...e of coupling over both the pipes and the cables electri cal connections to prevent crushing between the two bodies Moreover during this phase it is necessary to turn the crankshaft with the aid of th...

Page 29: ...If it is necessary to remove the support DPF proceed as follows 1 Mount the upper support 1 on the right hand one 2 with the three Allen screws 2 Mount the left hand support 5 securing it to the engi...

Page 30: ...fuel tank Reconnect the lines as marked during disassembly 44 Using a hydraulic jack raise the rear of the trac tor Remove the mechanical jack stand under the left hand reduction gear Put the wheel b...

Page 31: ...Index Engine 10 Engine and crankcase 001 Engine General specification 3 Engine Install 15 Engine Remove 5 47841819 24 02 2015 10 1 10 001 20...

Page 32: ...Engine 10 Fuel tanks 216 Farmall 105U EP with 16x16 Semi Powershift transmission ZxJKxxxxx Farmall 115U EP with 16x16 Semi Powershift transmission ZEJK14976 47841819 24 02 2015 10 2 10 216 1...

Page 33: ...Contents Engine 10 Fuel tanks 216 SERVICE Fuel tank Remove 3 Install 6 47841819 24 02 2015 10 2 10 216 2...

Page 34: ...he work area is clear of all bystanders Failure to comply will result in death or serious injury D0076A 1 Lift the steps 1 remove the battery guard and detach the negative battery cable 2 MOIL12TR0073...

Page 35: ...move any diesel still left in the tank with a pump NOTE There are two plastic refuelling unions on the rear of the tank one at the bottom and one at the top sealed with a rubber cap and a clip the tan...

Page 36: ...nder the tank 1 touching on the bottom With the help of another person holding the tank to keep it balanced now lift if by approximately 2 cm 0 8 in move it to the right of the machine so that the str...

Page 37: ...ck hook the tank with the brackets back on to the front 1 and rear racks MOIL12TR00745AA 1 2 The screw on the screws holding the straps onto the relative racks 3 Fit the breather pipes 1 suction pipe...

Page 38: ...tool box 1 MOIL12TR00741AA 4 6 Re assemble the step 1 and the guard 2 MOIL12TR00740AA 5 7 Re assemble the left lower mudguard extension 1 MOIL12TR00739AA 6 8 Replace the left wheel 1 MOIL12TR00737AA...

Page 39: ...Engine Fuel tanks 9 Reconnect the negative battery cable 2 and reposition the step 1 MOIL12TR00738AA 8 10 Fill up the tank with fuel 47841819 24 02 2015 10 2 10 216 8...

Page 40: ...Index Engine 10 Fuel tanks 216 Fuel tank Install 6 Fuel tank Remove 3 47841819 24 02 2015 10 2 10 216 9...

Page 41: ...47841819 24 02 2015 10 2 10 216 10...

Page 42: ...lation EGR Diesel Particulate Filter DPF exhaust treatment 501 Farmall 105U EP with 16x16 Semi Powershift transmission ZxJKxxxxx Farmall 115U EP with 16x16 Semi Powershift transmission ZEJK14976 47841...

Page 43: ...IONAL DATA Exhaust Gas Recirculation EGR valve Diesel Particulate Filters DPF Dynamic description manual regeneration of the diesel particulate filter DPF 6 SERVICE Diesel Particulate Filters DPF Remo...

Page 44: ...0 5 to 49 5 4 14 to 5 12 30 2 to 36 9 2 DPF filter first section temperature sensor M 14x1 5 40 5 to 49 5 4 14 to 5 12 30 2 to 36 9 3 Pressure pipe fitting on turbine side M 14x1 5 40 5 to 49 5 4 14 t...

Page 45: ...Exhaust Gas Recirculation EGR Diesel Particulate Filter DPF exhaust treatment Diesel Particulate Filters DPF General specification Installation measurements MOIL12APL104 1 47841819 24 02 2015 10 3 10...

Page 46: ...sleeve 14 to the exhaust pipe 8 Clamp retaining the middle part 6 end part 7 9 Clamp retaining the middle part 6 initial part 5 10 Band with the set fixing holes 11 Band with the adjustable fixing hol...

Page 47: ...start of automatic regeneration if set is highlighted with the following warning light blinking on the dashboard and the same symbol appears every 5 minutes on the central monitor with the word ON co...

Page 48: ...eatment DPF to be regenerated High severity Automatic regeneration inhibited only start of forced re generation with control DCAPLT5NE059S3A 3 DPF damaged Technical support required Automatic and forc...

Page 49: ...e switch 3 on the symbol D a number of consecutive times until the monitor shows the symbol of the filter S1 Press the switch 2 on the symbol B If manual filter regeneration is required the monitor wi...

Page 50: ...and a single acoustic signal After 2 seconds the control unit goes back into the situation at the start of regeneration START From this situation after restoring the necessary conditions to carry out...

Page 51: ...bol D to display the screen S2 then press button B YES automatic regeneration of the filter INHIBITED NO automatic regeneration of the filter ENABLED It is possible to change the setting status by mov...

Page 52: ...e clamp of the connection pipe 1 between the air cleaner 3 and turbine unscrew the retaining screws of the air intake pipe 2 then slide it towards the front so that it comes out of the filter inlet Th...

Page 53: ...the temperature sensor 2 MOIL12APL125 6 9 Unscrew the filter s upper heat shield 1 the lower one stays in position MOIL12APL114 7 10 Mark the filter as shown in the figure NOTE The right hand marking...

Page 54: ...outlet pipe parallel to the filter s first section MOIL12APL107 9 12 Remove the left hand clamp 1 fastening the filter to the machine MOIL12APL109 10 13 Loosen the left hand clamp 1 fastening the mid...

Page 55: ...Gas Recirculation EGR Diesel Particulate Filter DPF exhaust treatment 15 Subsequently after loosening the right hand clamp 1 remove the middle part of the filter 2 MOIL12APL108 13 47841819 24 02 2015...

Page 56: ...ighten it tighten also the top of the collar that fixes the pipe to the cradle 5 Fit the filter upper heat shield back on 6 Fit the temperature sensor back on NOTE To reassemble the pressure different...

Page 57: ...od 1 see Hood Remove 90 100 3 Remove the side panels 2 on both sides MOIL12APL106 2 4 With the air conditioning circuit gas recovery power pack recover the gas 1 5 Disconnect the air conditioning pipe...

Page 58: ...he system heat shield 2 and position everything on the left hand side of the engine MOIL12APL113 5 9 Remove the complete hood support 1 MOIL12APL115 6 10 In the gap on the left of the brakes reservoir...

Page 59: ...e right hand side of the tractor and put it down on a pallet on the ground MOIL12APL100 10 14 Put two eyebolts 1 on the screws retaining the upper heat shield of the filter Using a chain hook on the f...

Page 60: ...ops of Loctite have been used to prevent them over time from coming loose MOIL12APL103 13 17 Using the hoist raise the filter taking great care that there are no wiring harnesses and tie rods connecte...

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