Engine - Engine and crankcase
Torque/Angle
3rd phase
+60 °
+/-
5 °
Bolts securing connecting rod caps (4 cylinder engines):
M10 1.25x52 10.9 Flg
1st phase
30 +/- 3 (22.1269 +/- 2.2127)
2nd phase
60 +/- 5 (44.2537 +/- 3.6878)
Torque/Angle
3rd phase
+60 °
+/-
5 °
Bolts securing flywheel
M12
85 ± 10 (62.6928 ± 7.3756)
M10
49 ± 5 (36.1405 ± 3.6878)
Bolts securing camshaft thrust plate:
M8 1.25x25 10.9 Flg
24 ± 4 (17.7015 ± 2.9502)
Bolts securing camshaft gear:
M8 1.25x20 9.8 Flg
36 ± 4 (26.5522 ± 2.9502)
Bolts securing rocker arms:
36 ± 5 (26.5522 ± 3.6878)
Bolts securing rocker arm adjusters:
3/8 24 Unf Hex Nut
24 ± 4 (17.7015 ± 2.9502)
Bolts securing rocker arm casing:
24 ± 4 (17.7015 ± 2.9502)
Bolts securing phonic wheel:
M12 1.25 10.9 Flg Hex
1st phase
50 ± 5 (36.8781 ± 3.6878)
2nd phase
+
90 °
+/-
5 °
Fuel connector fastener on head side
50 ± 5 (36.8781 ± 3.6878)
Fuel connector fastener on Common Rail side
20 ± 2 (14.7512 ± 1.4751)
Common Rail fastener
M8 1.25x10 9.8 Flg Hex
24 ± 4 (17.7015 ± 2.9502)
M8 1.25x50 9.8 Flg Hex
24 ± 4 (17.7015 ± 2.9502)
M8 1.25x90 9.8 Flg Hex
24 ± 4 (17.7015 ± 2.9502)
Fastener for high-pressure pipes from Common Rail to cylinder
head
M14 1.5
20 ± 2 (14.7512 ± 1.4751)
Fastener for fuel filter mounting on crankcase
M12 1.75x25 9.8 Fig Hex
77 ± 8 (56.7923 ± 5.9005)
Turbo / exhaust manifold fastener (refer to figure
10
)
M8 1.25
25 ± 5 (18.4391 ± 3.6878)
Oil delivery/return pipe fastener
M12 1.5
35 ± 5 (25.8147 ± 3.6878)
Oil dipstick pipe fastener:
24 ± 4 (17.7015 ± 2.9502)
♦ Lubricate With Engine Oil Before Assembly
(continued)
TORQUE WRENCH SETTINGS
TORQUE
PART
Nm (lb ft)
Bolts securing oil pump:
M8 1.25x30 8.8 Hex
1st phase
8 ± 1 (5.9005 ± 0.7376)
2nd phase
24 ± 4 (17.7015 ± 2.9502)
Main oil delivery bolts (plugs)
M10 — 1
6 ± 1 (4.4254 ± 0.7376)
M14 — 1.5
11 ± 2 (8.1132 ± 1.4751)
Oil cooler / oil filter assembly fastener:
24 ± 4 (17.7015 ± 2.9502)
Coolant pump / crankcase fastener:
M8 1.25x25 8.8 Hex
1st phase
24 ± 4 (17.7015 ± 2.9502)
2nd phase
43 ± 6 (31.7152 ± 4.4254)
Tightener fastener
M10 1.5x60 9.8 Fig
-
Fan mounting fastener
47665854 27/03/2014
10.1 [10.001] / 5
Summary of Contents for MAXXUM 110 EP
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