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SERVICE MANUAL

Engine

MAXXUM 110 EP , MAXXUM 110 Multicontroller EP , MAXXUM 115 EP

, MAXXUM 115 Multicontroller EP , MAXXUM 120 EP , MAXXUM 120

Multicontroller EP , MAXXUM 125 EP , MAXXUM 125 Multicontroller EP ,

MAXXUM 130 EP , MAXXUM 130 Multicontroller EP , MAXXUM 140 EP ,

MAXXUM 140 Multicontroller EP , MAXXUM CVT 110 , MAXXUM CVT 120 ,

MAXXUM CVT 130

47665854 27/03/2014

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Summary of Contents for MAXXUM 110 EP

Page 1: ...umber 47665854 1st edition English March 2014 Replaces part number 47461571 SERVICE MANUAL MAXXUM110EP MAXXUM110MulticontrollerEP MAXXUMCVT110 MAXXUM115EP MAXXUM115MulticontrollerEP MAXXUM120EP MAXXUM...

Page 2: ...roller EP MAXXUM 120 EP MAXXUM 120 Multicontroller EP MAXXUM 125 EP MAXXUM 125 Multicontroller EP MAXXUM 130 EP MAXXUM 130 Multicontroller EP MAXXUM 140 EP MAXXUM 140 Multicontroller EP MAXXUM CVT 110...

Page 3: ...3F A MAXXUM 115 Multicontroller EP North America F4DFE613F A MAXXUM 120 EP North America F4DFE413D A MAXXUM 120 Multicontroller EP North America F4DFE413B A MAXXUM 125 EP North America F4DFE613E A MAX...

Page 4: ...ssion 21 1 21 134 Power shuttle transmission external controls 21 2 21 154 Power shuttle transmission internal components 21 3 21 111 Semi Powershift transmission 21 4 21 133 Semi Powershift transmiss...

Page 5: ...27 120 Planetary and final drives 27 3 Power Take Off PTO 31 31 104 Rear electro hydraulic control 31 1 31 114 Two speed rear Power Take Off PTO 31 2 31 116 Three speed rear Power Take Off PTO 31 3 3...

Page 6: ...160 Front hitch controls and lines 35 11 Hitches drawbars and implement couplings 37 37 120 Rear three point hitch linkage 37 1 Frames and ballasting 39 39 100 Frame 39 1 Steering 41 41 101 Steering...

Page 7: ...sition sensors 55 15 55 610 Ground speed control 55 16 55 048 Rear Power Take Off PTO control system 55 17 55 031 Parking brake electrical system 55 18 55 035 Remote control valve electric control 55...

Page 8: ...Platform cab bodywork and decals 90 90 150 Cab 90 1 90 100 Engine hood and panels 90 2 47665854 27 03 2014 Find manuals at https best manuals com...

Page 9: ...47665854 27 03 2014 Find manuals at https best manuals com...

Page 10: ...INTRODUCTION 47665854 27 03 2014 1 Find manuals at https best manuals com...

Page 11: ...word How to use and navigate through this manual 4 Foreword Ecology and the Environment 9 Safety rules 10 Torque 14 Basic instructions 16 Conversion factors 18 Consumables Lubrications and Coolants 19...

Page 12: ...ns of its distribution chain including without limitation national regional or local dealers reject any responsibility for damages due to the anomalous behavior of parts and or components not approved...

Page 13: ...ta specifications the functional data how it works the diagnostic data fault codes and troubleshooting and the service data remove install adjust etc By integrating SAP coding into technical informati...

Page 14: ...tems on the machine Each Section is identified by a number 00 35 55 etc The Sections included in the manual will depend on the type and function of the machine that the manual is written for Each Sect...

Page 15: ...Separation X 73 Residue handling X 74 Cleaning X 75 Soil preparation Finishing 76 Secondary cleaning Destemmer 77 Seeding X 78 Spraying X 79 Planting X 80 Crop storage Unloading X 82 Front loader and...

Page 16: ...10 001 TECHNICAL DATA ENGINE Engine and crankcase General specification 10 001 D 40 A 10 4 FUNCTIONAL DATA ENGINE Engine and crankcase Dynamic description 10 001 C 30 A 10 6 SERVICE ENGINE Engine and...

Page 17: ...he chapters of the service manual After B there may be some additional information In this case it shows 01 which represents the Front block cover These options may be front rear left right hydraulic...

Page 18: ...hem contain substances which may be harmful to your health Modern oils contain additives Do not burn contaminated fuels and or waste oils in ordinary heating systems Avoid spillage when draining off u...

Page 19: ...if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY NOTICE Install new decals if the old decals are de...

Page 20: ...mended by the accumulator manufacturer Take care not to exceed the maximum allowed pressure of the accumulator After any check or adjustment check for leakages or gas in the hoses or pipes SAFETY RULE...

Page 21: ...uest the assistance of an operator in the driver s seat The operator must maintain visual contact with the service technician at all times If operating outside the workshop position the machine on a f...

Page 22: ...manufacturer Periodically check the rims and tires for damage Stand away from at the side of the tire when checking inflation pressure Do not use parts of recovered wheels as incorrect welding brazing...

Page 23: ...3 N m 14 2 lb ft 31 5 N m 23 2 lb ft M10 48 7 N m 35 9 lb ft 26 8 N m 19 8 lb ft 43 8 N m 32 3 lb ft 69 5 N m 51 3 lb ft 38 2 N m 28 2 lb ft 62 5 N m 46 1 lb ft M12 85 N m 62 7 lb ft 46 7 N m 34 4 lb...

Page 24: ...INTRODUCTION ZEIL06CS0136F0A 2 ZEIL06CS0135F0A 3 47665854 27 03 2014 15...

Page 25: ...ip on double lip seals with grease insert the seal in its seat and press down using a flat punch do not tap the seal with a hammer or mallet whilst inserting the seal check that it is perpendicular to...

Page 26: ...ICE If welding must be performed on the unit the battery ground cable must be disconnected from the battery The electronic monitoring system and charging system will be damaged if this is not done SPA...

Page 27: ...1 litre 1 057 US quart 1 US quart 0 9464 litre 1 cm cc 0 061 in 1 in 16 38 cm cc 1 m 35 31 ft 1 ft 0 028 m 1 ml 0 033 US fl oz 1 US fl oz 29 57 ml Mass 1 kg 2 204 lb 1 lb 0 4536 kg Torque 1 N m 0 737...

Page 28: ...ld result in death or serious injury W0362A A biodegradable oil has been approved for use in the transmission 4WD front axle and hubs and the hydraulic system of your tractor Although the oil is 90 bi...

Page 29: ...ct Wear protective goggles when handling Eye contact Flush with water for 15 minutes Seek immediate medical assistance Wash skin with soap and water after handling Keep out of reach of children Failur...

Page 30: ...ine coolant CNH XHD HEAVY DUTY COOLANT ANTI FREEZE has to be mixed with 50 of water MAT 3620 Ethylene Glycol OAT engine coolant CASE IH AKCELA ACTIFULL OT EXTENDED LIFE COOLANT If a premixed coolant i...

Page 31: ...ING SYSTEM 21 l 5 5 US gal 25 l 6 6 US gal ENGINE including filter 10 l 2 64 US gal 15 l 3 96 US gal TRANSMISSION REAR AXLE HYDRAULICS 62 l 16 4 US gal 4WD FRONT AXLE DIFFERENTIAL 9 l 2 38 US gal 4WD...

Page 32: ...INTRODUCTION MAXXUM CVT Efficient Power UNIT 110 CVT 120 CVT 130 CVT FRONT PTO 0 5 l 0 13 US gal 47665854 27 03 2014 23...

Page 33: ...INTRODUCTION 47665854 27 03 2014 24...

Page 34: ...EP MAXXUM 115 Multicontroller EP MAXXUM 120 EP MAXXUM 120 Multicontroller EP MAXXUM 125 EP MAXXUM 125 Multicontroller EP MAXXUM 130 EP MAXXUM 130 Multicontroller EP MAXXUM 140 EP MAXXUM 140 Multicontr...

Page 35: ...m 10 3 10 202 Air cleaners and lines 10 4 10 250 Turbocharger and lines 10 5 10 254 Intake and exhaust manifolds and muffler 10 6 10 500 Selective Catalytic Reduction SCR exhaust treatment 10 7 10 400...

Page 36: ...EP MAXXUM 115 Multicontroller EP MAXXUM 120 EP MAXXUM 120 Multicontroller EP MAXXUM 125 EP MAXXUM 125 Multicontroller EP MAXXUM 130 EP MAXXUM 130 Multicontroller EP MAXXUM 140 EP MAXXUM 140 Multicont...

Page 37: ...er EP NA Install 52 MAXXUM 115 EP NA MAXXUM 115 Multicontroller EP NA MAXXUM 125 EP NA MAXXUM 125 Multicontroller EP NA MAXXUM 140 EP NA MAXXUM 140 Multicontroller EP NA Remove 67 MAXXUM 110 EP NA MAX...

Page 38: ...11 2 Bolts securing injectors on cylinder head 110 5 81 1318 3 6878 Nut securing P A P gear 105 7 77 4440 5 1629 Nut securing compressor gear 125 19 92 1953 14 0137 Bolts securing timing gear 36 4 26...

Page 39: ...H SETTINGS TORQUE PART Nm lb ft Bolts securing 6 cylinder head refer to figure 1 Step 1 Tightening bolts No 1 2 7 8 9 10 15 16 17 18 23 24 25 26 M12 1 75x150 55 40 5659 Step 2 90 Step 3 90 Step 1 Tigh...

Page 40: ...r M8 1 25x10 9 8 Flg Hex 24 4 17 7015 2 9502 M8 1 25x50 9 8 Flg Hex 24 4 17 7015 2 9502 M8 1 25x90 9 8 Flg Hex 24 4 17 7015 2 9502 Fastener for high pressure pipes from Common Rail to cylinder head M1...

Page 41: ...Common Rail M12 1 5 20 2 14 7512 1 4751 Bolts securing injectors Electronic Engine 8 5 0 8 Bolts securing injector connectors 1 5 0 25 1 1063 0 1844 Oil pressure regulator sensor fastener 8 2 5 9005 1...

Page 42: ...Engine Engine and crankcase 80736 1 Tightening sequence for 4 cylinder head bolts 80362 2 Tightening sequence for 6 cylinder engine cover nuts 47665854 27 03 2014 10 1 10 001 7...

Page 43: ...Engine Engine and crankcase 80737 3 Tightening sequence for 4 cylinder engine cover nuts 80365 4 Tightening sequence for 6 cylinder exhaust manifold bolts 47665854 27 03 2014 10 1 10 001 8...

Page 44: ...Engine Engine and crankcase 80738 5 Tightening sequence for 4 cylinder exhaust manifold bolts 80363 6 Tightening sequence for cooler bolts 47665854 27 03 2014 10 1 10 001 9...

Page 45: ...ine Engine and crankcase 80367_89 7 Tightening sequence for engine oil sump bolts 6 cylinder engines 80739 8 Tightening sequence for engine oil sump 4 cylinder engines 47665854 27 03 2014 10 1 10 001...

Page 46: ...Tightening sequence for turbocharger nuts and bolts Sequence Pre tightening4 3 1 2 Tightening 1 4 2 3 80364 10 Tightening sequence for additional counterweight bolts 4 cylinder engines only 80368 11...

Page 47: ...Engine Engine and crankcase Tighten torques engine transmission cab front mounting bolt BVE0598A_32 12 47665854 27 03 2014 10 1 10 001 12...

Page 48: ...muffler and catalyst Remove 10 500 Prior operation Remove the selective catalytic reduction SRC coolant control valve for further information refer to Coolant control valve Remove 10 500 WARNING Heav...

Page 49: ...ght carrier BAIL08CVT012AVA 2 3 Disconnect the radar electrical connector and remove the radar if fitted BAIL10CVT358AVA 3 4 Remove the flywheel speed sensor BAIS06CCM087AVA 4 5 Disconnect the engine...

Page 50: ...connect the oil cooler supply pipes BAIL12APH143AVA 7 8 Disconnect the oil cooler supply and return pipes 1 Remove the oil cooler pipes 2 BAIL12APH144AVA 8 9 Disconnect the heater supply hose from the...

Page 51: ...10 11 Remove the starter motor cover BAIL10CVT361AVA 11 12 Disconnect the starter motor electrical connector BAIL10CVT363AVA 12 13 Disconnect the positive terminal 1 negative terminal 2 relay and brac...

Page 52: ...cal con nector from the bracket 1 and detach the wiring har ness 2 BAIL10CVT365AVA 15 16 Disconnect the alternator electrical connectors BAIL10CVT366AVA 16 17 Disconnect the brake fluid reservoir elec...

Page 53: ...C pipe from the A C compressor NOTE Install blanking plugs caps to all openings to pre vent dirt ingress BAIL10CVT368AVA 19 20 Disconnect the high pressure A C pipe 1 Disconnect the low pressure swit...

Page 54: ...nnect the steering hoses NOTE Mark the hoses to aid installation BAIL07APH105AVB 23 24 Disconnect the fuel supply line from the pre filter wa ter trap BAIL12APH152AVA 24 25 Disconnect the fuel return...

Page 55: ...BAIL12APH155AVA 27 28 Disconnect the engine earth connector BAIL10CVT433AVA 28 29 Disconnect the diff lock supply pipe 1 and pneumatic brake supply pipe 2 Remove the pipe retaining bracket 3 and remov...

Page 56: ...uard and drive shaft NOTE The type of drive shaft fitted is dependant on type of front axle installed BSD1959A 30 32 Remove the drive shaft flange where fitted BSD1917A 31 Vehicles with suspended fron...

Page 57: ...e tractor splitting equipment 380040228 In stall the larger wheeled part of the splitting equipment under the front weight carrier BAIL12APH159AVA 35 37 Position the static part of the splitting equip...

Page 58: ...gear together with the alignment bar BAIL12APH161AVA 37 39 Support the rear of the vehicle BAIL07APH145AVA 38 40 Remove the left hand side engine to transmission se curing bolts NOTE Repeat this step...

Page 59: ...transmission securing bolt 2 Remove the top left hand engine to transmis sion securing bolt 1 NOTE Repeat this step for the right hand side BAIL07APH147AVA 40 42 Separate the engine from the transmis...

Page 60: ...re to comply could result in death or seri ous injury W0398A WARNING Avoid injury Handle all parts carefully Do not place your hands or fingers between parts Use Personal Protective Equipment PPE as i...

Page 61: ...ng bolt 1 Tighten to 285 315 Nm 210 232 lb ft NOTE Repeat this step for the right hand side BAIL07APH147AVA 2 4 Install the left hand side engine to transmission secur ing bolts NOTE Repeat this step...

Page 62: ...p ment from under the engine Remove the splitting equipment securing bolts from the transmission Remove the splitting equipment from under the trans mission BAIL12APH160AVA 6 8 Place suitable axle sta...

Page 63: ...Install front wheel drive shaft and drive shaft guard NOTE The type of drive shaft fitted is dependant on type of front axle installed BSD1959A 9 12 Connect the drive shaft bearing carrier BAIL12APH15...

Page 64: ...aft guard BAIL12APH156AVA 12 All vehicles 15 Connect the diff lock supply pipe 1 and pneumatic brake supply pipe 2 Install the pipe retaining bracket 3 BAIL07APH379AVA 13 16 Connect the engine earth c...

Page 65: ...ring harness BAIL12APH155AVA 15 18 Install cable ties BAIL12APH154AVA 16 19 Connect the brake valve supply hose if fitted BAIL07APH056AVA 17 20 Connect the fuel return line 1 Connect the flywheel elec...

Page 66: ...upply line to the pre filter water trap BAIL12APH152AVA 19 22 Connect the steering hoses BAIL07APH105AVB 20 23 Attach the A C pipes BAIL12APH151AVA 21 24 Connect the charge air cooler intake pipe BAIL...

Page 67: ...tor 2 BAIL12APH149AVA 23 26 Connect the A C pipe to the A C compressor BAIL10CVT368AVA 24 27 Install the front brake retaining bracket 1 and con nect the front brake pipe 2 BAIL12APH148AVA 25 28 Attac...

Page 68: ...dar electrical connector to the bracket 1 and attach the alternator wiring harness to the bracket 2 BAIL10CVT365AVA 28 31 Connect the starter motor negative cables BAIL10CVT364AVA 29 32 Connect the po...

Page 69: ...BAIL10CVT363AVA 31 34 Install the starter motor cover BAIL10CVT361AVA 32 35 Install the starter motor heat shield BAIL12APH146AVA 33 36 Connect the heater supply hose to the rear of the en gine cylin...

Page 70: ...Install the oil cooler pipes bracket 2 BAIL12APH144AVA 35 38 Connect the oil cooler supply pipes BAIL12APH143AVA 36 39 Attach the cab heater return pipe BAIL07APH121AVA 37 40 Connect the engine harne...

Page 71: ...ard The wheels on this vehicle are very heavy Al ways use a wheel remover or chain hoists to remove and install the wheels Use an assis tant as required Failure to comply could result in death or seri...

Page 72: ...10 500 Next operation Fill the engine coolant system for further information refer to Engine cooling system Filling 10 400 Next operation Recharge the A C system for further information refer to Air...

Page 73: ...fer to Selective Catalytic Reduction SCR muffler and catalyst Remove 10 500 Prior operation Remove the selective catalytic reduction SRC coolant control valve for further information refer to Coolant...

Page 74: ...the A C drive belt 2 BAIL07APH241AVA 2 3 Disconnect the engine control module electrical con nectors BAIL12ABS254AVA 3 4 Remove the engine control module retaining bracket BAIL12ABS255AVA 4 5 Remove...

Page 75: ...ctor and remove the radar if fitted BAIL10CVT358AVA 6 7 Remove the flywheel speed sensor BAIS06CCM087AVA 7 8 Disconnect the engine harness electrical connectors BAIL12APH142AVA 8 9 Detach the cab heat...

Page 76: ...Disconnect the oil cooler supply and return pipes 1 Remove the oil cooler pipes 2 BAIL12APH144AVA 11 12 Disconnect the heater supply hose from the rear of the engine cylinder head BAIL12APH145AVA 12 1...

Page 77: ...onnect the starter motor electrical connector BAIL10CVT363AVA 15 16 Disconnect the positive terminal 1 negative terminal 2 relay and bracket 3 and position to one side BAIL12APH147AVA 16 17 Disconnect...

Page 78: ...18 19 Disconnect the alternator electrical connectors BAIL10CVT366AVA 19 20 Disconnect the brake fluid reservoir electrical connec tor 1 and detach the brake fluid reservoir 2 and po sition it to one...

Page 79: ...e vent dirt ingress BAIL10CVT368AVA 22 23 Disconnect the high pressure A C pipe 1 Disconnect the low pressure switch electrical connec tor 2 BAIL12APH149AVA 23 24 Disconnect the charge air cooler inta...

Page 80: ...allation BAIL07APH105AVB 26 27 Disconnect the fuel supply line from the pre filter wa ter trap BAIL12APH152AVA 27 28 Disconnect the fuel return line 1 Disconnect the flywheel electrical connector 2 BA...

Page 81: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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