Case IH Farmall 105U Efficient Power Service Manual Download

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Page 1: ...armall 105U Farmall 115U Efficient Power Tractor SERVICE MANUAL Farmall 95U Efficient Power Farmall 105U Efficient Power Farmall 115U Efficient Power Tractor Part number 84568025 English March 2013 Copyright 2013 CNH Europe Holding S A All Rights Reserved ...

Page 2: ...SERVICE MANUAL Farmall 105U EP Farmall 115U EP Farmall 95U EP 84568025 22 03 2013 EN Find manuals at https best manuals com ...

Page 3: ... Farmall 105U EP International Region F5DFL413B A006 Farmall 115U EP North America F5DFL413A A002 Farmall 115U EP Europe F5DFL413A A002 Farmall 115U EP International Region F5DFL413A A002 Farmall 95U EP Europe F5DFL413C A003 Farmall 95U EP International Region F5DFL413C A003 84568025 22 03 2013 Find manuals at https best manuals com ...

Page 4: ...transmission external controls 21 4 21 148 Transmission Rear drive internal components 21 5 21 154 Power shuttle transmission internal components 21 6 21 145 Gearbox internal components 21 7 21 160 Creeper 21 8 21 168 Hi Lo unit 21 9 Four Wheel Drive 4WD system 23 23 202 Electro hydraulic control 23 1 23 304 Four Wheel Drive 4WD gearbox 23 2 23 314 Drive shaft 23 3 Front axle system 25 25 100 Powe...

Page 5: ... 33 110 Parking brake or parking lock 33 3 33 220 Trailer brake hydraulic control 33 4 Hydraulic systems 35 35 000 Hydraulic systems 35 1 35 355 Hydraulic hand control 35 2 35 204 Remote control valves 35 3 35 114 Three point hitch control valve 35 4 Hitches drawbars and implement couplings 37 37 110 Rear three point hitch 37 1 Steering 41 41 200 Hydraulic control components 41 1 41 206 Pump 41 2 ...

Page 6: ...24 Transmission control system 55 7 55 523 Cab hitch controls 55 8 55 130 Rear three point hitch electronic control system 55 9 55 408 Warning indicators alarms and instruments 55 10 55 DTC FAULT CODES 55 11 Platform cab bodywork and decals 90 90 150 Cab 90 1 90 100 Engine hood and panels 90 2 84568025 22 03 2013 Find manuals at https best manuals com ...

Page 7: ...84568025 22 03 2013 Find manuals at https best manuals com ...

Page 8: ...INTRODUCTION 84568025 22 03 2013 1 Find manuals at https best manuals com ...

Page 9: ...AFETY REGULATIONS 4 Basic instructions 7 Basic instructions for arc welding on tractors with electronic lift 9 Special tools NOTES FOR EQUIPMENT 10 Consumables 11 Part identification 12 84568025 22 03 2013 2 Find manuals at https best manuals com ...

Page 10: ...ULTURE service technicians in strict accordance with the instructions given and using any specific tools necessary Anyone performing the operations described herein without strictly following the instructions is personally responsible for any eventual injury or damage to property 84568025 22 03 2013 3 Find manuals at https best manuals com ...

Page 11: ... in force Disconnect the batteries and label all controls to indicate that the vehicle is being serviced Block the machine and all equipment which should be raised Do not check or fill fuel tanks accumulator batteries nor use starting liquid when smoking or near naked flames as these fluids are inflammable Brakes are inoperative if manually released for repair or maintenance purposes In such cases...

Page 12: ...ce of protruding metal parts use protective goggles or goggles with side guards helmets special footwear and gloves Handle all parts carefully do not put your hands or fingers between moving parts wear suitable safety clothing safety goggles gloves and shoes WELDING OPERATIONS When welding use protective safety devices tinted safety goggles helmets special overalls gloves and footwear All persons ...

Page 13: ...ic tools when checking pressure values on the hydraulic system WHEELS AND TYRES Check that the tyres are correctly inflated at the pressure specified by the manufacturer Periodically check possible damages to the rims and tyres Stand away from at the side of the tire when checking inflation pressure Only check pressure when the vehicle is unloaded and the tires are cold to avoid incorrect readings...

Page 14: ...ve guard during installation operations O RING SEALS Lubricate the O RING seals before inserting them in the seats this will prevent them from overturning and twisting which would jeopardise sealing efficiency SEALING COMPOUNDS Apply one of the following sealing compounds on the mating surfaces marked on this manual with an X RTV 1473 RHODORSIL CAF 1 or LOCTITE PLASTIC GASKET Before applying the s...

Page 15: ... BATTERY REMOVED External power supply cables should only be connected to the respective positive and negative cable terminals using efficient clamps that guarantee adequate and secure contact Disconnect all services lights windshield wipers etc before starting the vehicle If the vehicle electrical system requires checking carry out operations with the power supply connected Once checking is compl...

Page 16: ... the tractor Disconnect both battery leads Isolate the cable ends to avoid contact with each other and the tractor Position the welder ground clamp as near as possible to the area where welding is to take place Remove the electronic control units located on the tractor if welding is to be carried out near these control units Never allow welding cables to lay on near or across any electrical wiring...

Page 17: ... for use with CASE IH AGRICULTURE vehicles necessary to make reliable repair accurately built and strictly tested to offer efficient and long lasting working means By using these tools repair personnel will benefit from operating in optimal technical conditions obtaining the best results saving time and effort working in safe conditions 84568025 22 03 2013 10 ...

Page 18: ...EK CJ 4 ENGINE OIL SAE 10W 40 or CASE IH AKCELA UNITEK CJ 4 ENGINE OIL SAE 0W 40 MAT3521 API CJ 4 ACEA E7 E9 Brake control circuit 0 7 l 0 18 US gal CASE IH AKCELA LHM FLUID NH 610 A ISO 7308 Front axle 4 5 l 1 2 US gal Final drives each 1 0 l 0 3 US gal Transmission bevel drive final drives and brakes gearbox hydraulic lift power take off hydrostatic steering 63 l 16 6 US gal CASE IH AKCELA NEXPL...

Page 19: ...he ones fitted during production Only genuine parts can offer this guarantee When ordering spare parts always provide the following information tractor model commercial name and frame number engine type and number part number of the ordered part which can be found in the Microfiches or the Spare Parts Catalogue used for order processing 84568025 22 03 2013 12 ...

Page 20: ...SERVICE MANUAL Engine Farmall 105U EP Farmall 115U EP Farmall 95U EP 84568025 22 03 2013 10 ...

Page 21: ...EP Farmall 115U EP Farmall 95U EP 10 414 Fan and drive 10 2 Farmall 105U EP Farmall 115U EP Farmall 95U EP 10 501 Exhaust Gas Recirculation EGR Diesel Particulate Filter DPF exhaust treatment 10 3 Farmall 105U EP Farmall 115U EP Farmall 95U EP 84568025 22 03 2013 10 ...

Page 22: ...Engine 10 Engine and crankcase 001 Farmall 105U EP Farmall 115U EP Farmall 95U EP 84568025 22 03 2013 10 1 10 001 1 ...

Page 23: ...Contents Engine 10 Engine and crankcase 001 TECHNICAL DATA Engine General specification 3 SERVICE Engine Remove 5 Install 16 84568025 22 03 2013 10 1 10 001 2 ...

Page 24: ... power take off Farmall 95U Farmall 105U Farmall 115U 62 7 kW 85 1 Hp 68 6 kW 93 3 Hp 73 9 kW 100 4 Hp Number of main bearings 5 Sump structural cast iron Lubrication forced with lobe pump Pump drive from crankshaft Oil filtration mesh screen on oil intake and filter cartridge on delivery line Engine oil pressure switch operating pressures contacts closing with decreasing pressure contacts opening...

Page 25: ...ith centrifugal pre filter and automatic dust ejector Fuel filtration by mesh prefilter on the supply pipe suction line filter with water fuel separator low pressure filter and sensor Priming pump Injection pump Type Nozzles type Injection pressure Manual mounted on the suction line filter BOSCH High pressure Common Rail control unit HPCR CP4 1 Electro injectors 300 1400 bar 4350 00 20300 00 psi F...

Page 26: ...10C101A 1 3 Remove the split pins retaining pin and front ballast assembly 1 from the support WLAPL4S10C102AA 2 4 Unscrew the fixing screws 1 and remove the front wheel mudguards 2 if applicable Do this on both sides WLAPL4S10C104A 3 5 Remove the fixing bolts 1 and detach the engine left hand side panel 2 Carry out the same opera tion for the right hand side panel too Remove the glove compartment ...

Page 27: ...pipe 2 clear the section and take it to the cab WLAPL4S10C106AA 5 7 Subsequently go onto the front detach the lower pipe 3 on the condenser 1 free it from any straps or clamps disconnect the sensor 2 and take it to the cab WLAPL4S10C107A 6 8 Drain the fuel from the tank by removing the bottom drain plug WLAPL4S10C108A 7 9 Unscrew the fixing bolts 1 and remove the right hand steps 2 WLAPL4S10C109A ...

Page 28: ...e tank retaining straps 1 mark and de tach the fuel pipes 2 and extract the fuel tank 3 Remove also the bottom tank guard 4 WLAPL4S10C111A 10 12 Unscrew the front central and rear retaining bolts on the front axle shaft guard then remove the guard 1 WLAPL4S10C112AA 11 13 Remove the circlip 2 and move the front sleeve 1 in the direction indicated by the arrow until it is re leased from the groove o...

Page 29: ... support 1 of the propeller shaft and remove the shaft together with the support remove also the shaft end float adjuster shim on the back WLAPL4S10C115AA 14 16 Loosen the union of the cab heater radiator coolant return pipe drain and collect the engine coolant WLAPL4S10C116A 15 17 Take out the plug 1 and drain the oil from the gear box transmission casing WLAPL4S10C117A 16 84568025 22 03 2013 10 ...

Page 30: ...APL4S10C119A 18 20 Loosen the clamp 2 fastening the air intake pipe to the turbine then free the air cleaner 4 together with the support bracket 3 from the screws fixing it Disconnect the oil vapor pipe 1 on the left hand side of the engine at the level of the fuel pump remove it all WLAPL4S10C120A 19 21 Free the air cleaner bracket casing support 1 from the fixing screws and remove it WLAPL4S10C1...

Page 31: ...a block when possible by removing the fixing screws 3 to the right of the engine these screws work on a vertical slot that allows the support 2 to take on various positions in height Before disassembly take some ref erences on the position of the unit on the engine so that during reassembly it is possible to restore it to the exact position in which it was first found WLAPL4S10C123A 22 23 To remov...

Page 32: ...itation tank 6 on the pump 27 Detach the unit together with the filter 4 tank 6 support and the parts of piping disconnected previ ously 28 Detach the high pressure power steering pump unit WLAPL4S10C127A 26 29 Detach the pipes of the cooler 1 differential lock 3 and if applicable front braking assembly 4 30 Free the pipes previously detached from the sup ports brackets and clamps secured to the e...

Page 33: ...connec tors starting from the one on the control unit 4 from the maxi fuse box and from the various switches and sensors located on the engine and after freeing it from the clamps move it onto the back at the height of the right hand steps WLAPL4S10C137A 30 36 On the left hand side disconnect the connector of the power cable of the cab 1 free it from the clamps and move it onto the maxi fuse box 3...

Page 34: ...en the tool and engine Wedge the axle to prevent swinging WLAPL4S10C140A 33 40 Remove the fixing screws 1 between the engine and the transmission WLAPL4S10C130A 34 41 Separate the engine 1 from the transmission with the tool 380000569 2 WLAPL4S10C131AA 35 42 Insert the fixed stand 1 under the ballast support and secure the front wheels with wooden blocks 2 WLAPL4S10C132AA 36 84568025 22 03 2013 10...

Page 35: ...ake up the slack with the lifting device keeping the engine balanced WLAPL4S10C136A 38 45 Remove the bolts 1 fastening the front axle support 2 to the engine Remove the adjuster spacers for the support monobloc 4 sump 3 WLAPL4S10C141A 39 46 Check that there are no brackets between the engine and the cooling assembly detach the engine 2 from the front axle 3 trying to avoid incorrect movements with...

Page 36: ...together with the fan 2 WLAPL4S10C144A 41 48 Loosen the compressor fixing screws 4 remove the belt 5 then remove the compressor 49 Completely unscrew the belt tensioner 2 remove the flexible belt 3 then remove the alternator 1 WLAPL4S10C145A 42 84568025 22 03 2013 10 1 10 001 15 ...

Page 37: ...n the support and with the relevant pipe support secure it with the screws To fit the belt polyv use the tool 380200011 1 Compressor clutch actuator drive bracket 2 polyv belt pulley outer edge 3 Tool recess It is used to drive the tool this recess houses the bracket 1 4 Tail Used to drive the polyv belt in the pulley seat 5 Hitching Thanks to this recess where the outer edge 2 is housed the tool ...

Page 38: ...o spread a film of thread lock on the ends so they do not come unscrewed 7 Where applicable reposition the viscous joint and the cooling fan 8 Apply the required torque settings see engine sec tion 9 Insert the three hooks of the chain in the eyelets on the engine and using the hoist lift the assembly off the platform support 10 Position the engine on the front axle trying to avoid incorrect opera...

Page 39: ...great care in the end phase of coupling over both the pipes and the cables electri cal connections to prevent crushing between the two bodies During this phase it is moreover necessary to turn the crankshaft with the aid of the radiator cool ing fan to help the coupling between the sleeve and the drive shaft 20 Secure both assemblies by tightening all the bolts locking the engine to the gearbox 21...

Page 40: ... necessary to remove the DPF support pro ceed as follows 1 Mount the upper support 1 on the right one 2 with the three Allen screws 2 Mount the left support 5 securing it to the engine with the three lower screws 3 Mount the assembly of the supports 1 and 2 to the engine with the four screws in position 3 re specting the reference marks made when disman tling 4 Secure the support 5 to the support ...

Page 41: ...e relevant retaining clamps Reconnect the pipes as marked during disassembly 44 Using a hydraulic jack raise the rear of the tractor remove the mechanical stand under the left gearbox return the wheel into position and mount the fixing nuts with a pneumatic gun 45 Reconnect the air conditioning pipes and the sen sor to the condenser fix them with clamps and brack ets 46 Reconnect the air condition...

Page 42: ...Index Engine 10 Engine and crankcase 001 Engine General specification 3 Engine Install 16 Engine Remove 5 84568025 22 03 2013 10 1 10 001 21 ...

Page 43: ...84568025 22 03 2013 10 1 10 001 22 ...

Page 44: ...Engine 10 Fan and drive 414 Farmall 105U EP Farmall 115U EP Farmall 95U EP 84568025 22 03 2013 10 2 10 414 1 ...

Page 45: ...Contents Engine 10 Fan and drive 414 SERVICE Accessory belt Tension adjust belt 3 FARMALL U Efficient Power 84568025 22 03 2013 10 2 10 414 2 ...

Page 46: ... nut of the screw at the end of the belt ten sioner 4 WLAPL4S55C301A 1 The drive belt is tensioned as follows 2 Tighten the screw of the belt tensioner tie rod to reset the lower slot of the tie rod in practice it must be pulled fully as it is an elastic belt 3 Tighten the lock nut of the screw 5 1 tighten the other three screws of the belt tensioner tie rod 1 2 and 3 1 Components of figure 2 1 Al...

Page 47: ...Index Engine 10 Fan and drive 414 Accessory belt Tension adjust belt 3 FARMALL U Efficient Power 84568025 22 03 2013 10 2 10 414 4 ...

Page 48: ...Engine 10 Exhaust Gas Recirculation EGR Diesel Particulate Filter DPF exhaust treatment 501 Farmall 105U EP Farmall 115U EP Farmall 95U EP 84568025 22 03 2013 10 3 10 501 1 ...

Page 49: ...nstallation measurements 4 FUNCTIONAL DATA Diesel Particulate Filters DPF Dynamic description manual regeneration of the diesel particulate filter DPF 6 SERVICE Diesel Particulate Filters DPF Remove for periodic replacement 11 Install for periodic replacement 15 Remove DPF with support 16 Install on the DPF filter 20 Install DPF with support 23 84568025 22 03 2013 10 3 10 501 2 ...

Page 50: ...40 5 to 49 5 4 14 to 5 12 30 2 to 36 9 2 DPF filter first section temperature sensor M 14x1 5 40 5 to 49 5 4 14 to 5 12 30 2 to 36 9 3 Pressure pipe fitting on turbine side M 14x1 5 40 5 to 49 5 4 14 to 5 12 30 2 to 36 9 4 Pressure pipe fitting on muffler side M 12x1 5 27 to 33 2 80 to 3 42 20 1 to 24 6 5 Lambda sensor M 18x1 5 45 to 55 4 66 to 5 70 33 6 to 41 6 Air temperature sensor M 12x1 5 15 ...

Page 51: ...e Exhaust Gas Recirculation EGR Diesel Particulate Filter DPF exhaust treatment Diesel Particulate Filters DPF General specification Installation measurements MOIL12APL104 1 84568025 22 03 2013 10 3 10 501 4 ...

Page 52: ... sleeve 14 to the exhaust pipe 8 Clamp retaining the middle part 6 end part 7 9 Clamp retaining the middle part 6 initial part 5 10 Band with the set fixing holes 11 Band with the adjustable fixing holes 12 Threaded bushings screwing them in or out enables changing the adjustment distance 3 13 Grub screw fixing the bushing 12 14 Filter outlet union it is inserted on the exhaust pipe 15 Union joini...

Page 53: ...e start of automatic regeneration if set is highlighted with the following warning light blinking on the dashboard and the same symbol appears every 5 minutes on the central monitor with the word ON combined with a single beep On concluding the operation the symbol appears with the word OFF When the level of soot exceeds a certain level the electronic control unit asks you to proceed with manual f...

Page 54: ...reatment DPF to be regenerated High severity Automatic regeneration inhibited only start of forced re generation with control DCAPLT5NE059S3A 3 DPF damaged Technical support required Automatic and forced regeneration inhibited DCAPLT5NE060S3A 4 84568025 22 03 2013 10 3 10 501 7 ...

Page 55: ...he switch 3 on the symbol D a number of consecutive times until the monitor shows the symbol of the filter S1 Press the switch 2 on the symbol B If manual filter regeneration is required the monitor will automatically display START with the symbol of the filter Press the switch 2 on the symbol B to move on to the message WAIT Filter regeneration now commences In this phase if everything proceeds n...

Page 56: ...L and a single acoustic signal After 2 seconds the control unit goes back into the situation at the start of regeneration START From this situation after restoring the necessary conditions to carry out the operation it is necessary to press the switch 2 on the symbol B to restart the regeneration procedure 84568025 22 03 2013 10 3 10 501 9 ...

Page 57: ...mbol D to display the screen S2 then press button B YES automatic regeneration of the filter INHIBITED NO automatic regeneration of the filter ENABLED It is possible to change the setting status by moving with the direction keys of the switch 3 on the symbols C and D to pass from yes to no and vice versa then confirm by pressing the switch 2 on the symbol B If automatic regeneration is disabled th...

Page 58: ...net 3 Remove the side panels 2 on both sides MOIL12APL106 2 4 Loosen the clamp of the connection pipe 1 between the air cleaner 3 and turbine unscrew the retaining screws of the air intake pipe 2 then slide it towards the front so that it comes out of the filter inlet Then after disconnecting the clogged filter sensor connec tion remove the filter from the bonnet support MOIL12APL111 3 5 Disconnec...

Page 59: ... the temperature sensor 2 MOIL12APL125 6 9 Unscrew the filter s upper heat shield 1 the lower one stays in position MOIL12APL114 7 10 Mark the filter as shown in the figure NOTE The right hand marking must include the first part of the filter the middle part 1 including the clamp joining them 2 The left hand one will include the middle part the left hand one and the clamp 3 MOIL12APL112 8 84568025...

Page 60: ...r outlet pipe parallel to the filter s first section MOIL12APL107 9 12 Remove the left hand clamp 1 fastening the filter to the machine MOIL12APL109 10 13 Loosen the left hand clamp 1 fastening the middle and left parts of the filter MOIL12APL105 11 14 Remove the left part of the filter 1 with the clamp 2 removing the copper gasket MOIL12APL110 12 84568025 22 03 2013 10 3 10 501 13 ...

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