Cascade E Series Installation Instructions Manual Download Page 7

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NSTALLATION

Connect hoses prepared in
Step 3 to Attachment

Install wiring –
(Solenoid equipped units)

PRESS

BUTTON

TO POSITION

SIDESHIFT

CL0240.ill

Button
toward
driver

Truck control
valve handle

Adapter

Install solenoid control knob –
(solenoid-equipped units)

CL0258.ill

CL0257.ill

Solenoid Coil

User-supplied wire

7.5-Amp
Fuse

White

Black

7.5-Amp Fuse

White

Black

Solenoid Coil

Diode

Knob
Button

Double Hose Reels Hydraulic Supply

Internal Hose Reeving Hydraulic Supply

Control Lever Knob

CL0593.ill

CL0588.ill

Summary of Contents for E Series

Page 1: ...Cascade is a Registered Trademark of Cascade Corporation cascadeT Manual Number 212116 R 1 NSTALLATION INSTRUCTIONS E Series Carton Clamp I ...

Page 2: ...nts 1 Installation Procedures 2 Load Troubleshooting 8 Periodic Maintenance 10 E Series Carton Clamps can be operated with any of the hydraulic supply arrangements shown below Refer to Cascade Hose Cable Reel Selection Guide Part No 212199 to select the correct hose reel for the mast and truck The hose and fitting requirements are All hoses and fittings for clamp and sideshift functions should be ...

Page 3: ... 14 96 in 380 0 mm 15 00 in 381 0 mm Class III 18 68 in 474 5 mm 18 74 in 476 0 mm Truck Relief Setting 2300 psi 160 bar Recommended 2600 psi 180 bar Maximum Truck Flow Volume Min Recommended Max 20E 30E 5 GPM 7 5 GPM 10 GPM 40E 45E 19 L min 28 L min 38 L min Cascade E Series Carton Clamps are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil Spec MIL 0 5606 or MIL 0 2104B Use of ...

Page 4: ...nting hooks A Remove pin and drop hooks into unlocked position B Reinstall pin in lower hole 1 Prepare Attachment A Remove banding B Remove bolt on lower mounting hooks if equipped Tighten Capscrews Class II III Mounting 165 ft lbs 225 Nm cascade C 675514 1 CL0097 ill A Pin LH lower Hook NOTE Guides can be reversed to reduce hook to carriage clearance See lower hook installation Step 6 B Guide 5 8...

Page 5: ...th Solenoid 6 N 1 Cable Hose Reel Open Sideshift Left Sideshift Right Clamp CL0588 ill CL0586 ill SSL Open TANK port SSR Clamp PRESSURE Port Flush hydraulic supply hoses A Install hoses using union fittings B Operate auxiliary valves for 30 sec C Remove union fittings 4 GA0092 ill Non Sideshifting Single Hose Reel CL0587 ill Clamp Open Solenoid Cable IMPORTANT Attachment hydraulic lines can be plu...

Page 6: ...II 0 60 0 66 in 15 17 mm ITA Class III 0 72 0 78 in 18 20 mm ITA Class II 0 32 0 36 in 8 9 mm ITA Class III 0 39 0 43 in 10 11 mm CL0242 ill Truck Carriage Engage upper hooks and centering tab ADJUST SD0066 ill Tighten Capscrews Class II III Mounting 165 ft lbs 225 Nm Lower Carriage Bar 6 Install and engage lower hooks Tap tight into position Inspect hooks for excessive clearance Reverse guides to...

Page 7: ...oward driver Truck control valve handle Adapter 8 Install solenoid control knob solenoid equipped units CL0258 ill CL0257 ill Solenoid Coil User supplied wire 7 5 Amp Fuse White Black 7 5 Amp Fuse White Black Solenoid Coil Diode Diode Knob Button Double Hose Reels Hydraulic Supply Internal Hose Reeving Hydraulic Supply Control Lever Knob CL0593 ill CL0588 ill ...

Page 8: ... manifold and cylinders AUXILIARY VALVE FUNCTIONS I NSTALLATION WARNING Make sure all personnel are clear of the Clamp during testing GA0005 ill B D C A NON SIDESHIFTING CLAMPS A Release Arms B Clamp Arms C not used D not used A B A B C C D SIDESHIFTING CLAMPS A Sideshift Left B Sideshift Right C Release Arms D Clamp Arms SIDESHIFTING CLAMPS WITH SOLENOID VALVE A Sideshift Left A Release Arms pres...

Page 9: ...ridge D FRONT E WARNING Before removing hydraulic lines or components relieve pressure in the hydraulic system Turn the truck off and open the truck auxiliary control valves several times in both directions CL0623 ill Relief Valve Cartridge Increase Pressure CW Decrease Pressure CCW 5 16 in 8 mm Allen Wrench Adjustment Screw Cap Clamp relief adjustment A Confirm that the truck pressure is between ...

Page 10: ...center of load is between pad pivot and backrest 1 2 3 4 CL0087 ill IF LOWER TIER OF LOAD BRIDGES DOWN OR SLIDES OUT Re clamp load so bottom edge is even with bottom of pads Check for bent pads straighten or replace Check hydraulics for low supply pressure Add or increase positive camber Contact Cascade Service Check for worn lower surfaces rotate pads 180 and exchange sides or replace 1 2 3 4 5 ...

Page 11: ...OUBLESHOOTING Re clamp load so bottom edge is even with bottom of pads Check for bent pads straighten or replace Check hydraulics for high supply pressure Add or increase negative camber Contact Cascade Service Re clamp load squarely between pads 1 2 3 4 5 ...

Page 12: ...llowing procedures Inspect the arm bearing surfaces for wear or damage If lubrication is required silicon spray or light grease is recommended Check the clearance between the lower mounting hooks and the truck carriage bar Quick Change Hooks 3 16 in 5 mm max Bolt on Hooks Tight against lower carriage bar If adjustment is necessary refer to Installation Step 6 Tighten lower hook capscrews to 165 ft...

Page 13: ......

Page 14: ...mpton Park South Africa Tel 27 11 975 9240 Fax 27 11 394 1147 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771 Fax 81 6 6420 9777 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian...

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Cascade E Series, Installation Instructions Manual

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