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Step 3—Quick Check of Equipment Operation

Either this or the next step (Step 4) may be used for initial startup.
This check runs equipment for only 2 minutes on each stage and is
adequate to see that each stage comes on properly. For temperature
rise, charge levels, etc. use the longer check, or disable zoning
feature.

Be sure installer setup is still selected (Equipment Controller DIP
switch No. 6 is OFF).

At User Interface, select HEAT mode. The first stage of heat will
come on immediately (no temperature demand is needed). For a
heat pump, this will be Y1 and G. For an air conditioning system,
this will be W1. The first stage will remain on for 2 minutes. Then
the second stage of heat will come on for 2 minutes. This will be
Y1, Y2, and G for a heat pump, or W1 and W2 for an air
conditioning system. At the end of 4 minutes, equipment will turn
off and mode will automatically return to OFF. If mode is set to
OFF at any time during 4 minutes, equipment will turn off
immediately. Note that single stage system (heat or cool) will
remain on for full 4 minutes because there will be no connection
to Y2 or W2.

The same applies to COOL. When selected, cooling will come on
immediately with no need for temperature demand. First stage will
be Y1, G (and O if a heat pump) and will run for 2 minutes. Then
Y1, Y2, G (and O if a heat pump) will come on for next 2 minutes.
At the end of 4 minutes equipment will turn off and mode will
return to OFF.

In a heat pump system, EHEAT may also be selected at User
Interface. This will turn on W1 only for first 2 minutes and then
W1 and W2 for the second 2 minutes. The compressor will not run.
As above, equipment may be turned off at any time during the 4
minutes by setting mode to OFF.

For all operation in this installer setup mode, no demand is needed,
no compressor timeguard exists, and no temperatures are moni-
tored. This means there is no protection for equipment, and this is
the reason that operation is limited to 4 minutes.

When leaving this step, be sure to return installer setup switch
(Equipment Controller DIP switch No. 6) to ON position. This will
enable normal operation.

When any output is turned on, a red LED on the Equipment
Controller board adjacent to the output’s connection terminal is
also turned on. This can be used at any time to monitor the state of
the Equipment Controller outputs, even if the equipment is not yet
connected or powered. Remember, the DEHUM output is a reverse
logic relay. This means its LED will be ON while there is no
dehumidify demand. See dehumidification section.

Step 4—Longer Check of Equipment Operation

When more detailed tests need to be made on equipment, the 2 or
4 minute run time provided in Step 3 may not be adequate. By
selecting disable zoning mode (turn Option No.35 to ON under
User Interface configuration), system operates like a standard
thermostat system. All dampers go fully open, and the zone which
is displayed on User Interface provides set points. This zone’s
temperature is the only controlled temperature. Equipment will
operate as if it were being controlled by a single thermostat in the
displayed zone. Use this option to check out equipment as you
would with a normal thermostat. When finished, be sure to return
to the configuration mode and turn Option No.35 OFF to enable
normal zoning operation.

FINAL INSTALLATION SETTINGS

Humidification Description

If a humidifier is included in the system, Comfort Zone II -B can
directly control it. If a conventional humidity control exists, it
should be removed and the zoning system used in its place.

Comfort Zone II -B provides superior convenience and features.
When installing a 24-vac humidifier, connect it directly to the
HUM terminal on the Equipment Controller and C terminal of
indoor equipment.

DO NOT connect furnace HUM terminal directly to Equip-
ment Controller HUM terminal. This will bypass furnace
safety controls. See Low Voltage Wiring Diagrams and notes
for proper connection.

A humidity sensor is built into the User Interface to monitor and
control relative humidity. The HUM output will control any
humidifier with a 24-vac input. A humidify set point can be set to
any value between 10 percent and 45 percent or can be turned off.
When the humidity drops 2 percent below the set point, the HUM
output is activated to turn on a humidifier. When the humidity rises
2 percent above the set point, the HUM output will turn off.

When an outdoor air temperature sensor is attached, an automatic
humidity level adjustment can be selected. This selection provides
a 1 percent reduction in the humidity set point for every 2 degrees
reduction in outdoor temperature. The set point can be changed at
any time, and it will then automatically adjust itself up and down
with changes in outdoor temperature. In no case will the set point
go above 45 percent or below 10 percent. This feature is to prevent
sweating of windows in very cold weather while allowing higher
humidity levels in warmer weather.

Another selection involves the interlocking of the HUM output to
heating or fan operation. The HUM output can be set to come on
only when there is a humidity demand and any heat output is on
(heat pump, furnace, or auxiliary heat). A second setting allows the
HUM output and the blower to turn on when there is humidity
demand. This selection allows humidification with the fan when
there is a no heat call. In no case will the HUM output be on
without either heat or fan.

It may be advisable to configure the humidity control as part of the
installation process. Following is a brief description of the hu-
midify setup process. It is also covered in the Owner’s Manual.

There are 5 selections for humidification in the heating mode:

1. Normal Humidify

2. Fan Humidify

3. Auto Humidify

4. Auto and Fan Humidify

5. OFF

Humidification Setup

To make a humidification selection or change the humidity (hu) set
point, a 2-button keypad press is required. Press SET TIME/TEMP
and FAN buttons simultaneously (indicated on keypad by the RH
symbol) to enter humidity mode. Either hu (humidify) or dh
(dehumidify) will appear in the clock display. Use the SET
TIME/TEMP button to select hu. The actual humidity now appears
in the large display, the humidify set point appears in the heat set
point display, and the small triangle icon below the set point is
turned on when the humidify output is active. The UP and DOWN
buttons now adjust the humidify set point and the MODE button
scrolls through the 5 available humidification modes. These are
described below. Table 1 shows the display indication for each of
the 5 humidification modes.

1. Normal Humidify Mode—This is the factory default. In

Normal Humidify, the humidifier will be on only if there is a
humidify demand and any heating equipment is on. This will
include furnace, heat pump, or auxiliary heat. In heat pump

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Summary of Contents for ZONECC2KIT-B

Page 1: ...entify unsafe practices which would result in minor personal injury or product and property damage INSTALLATION CONSIDERATIONS Before the actual installation of a zoning system can begin decisions need to be made to determine the number and location of zones and sensors This affects duct and damper selections For assistance with these decisions consult the Zoning Design Guide available from your d...

Page 2: ...enter for the Comfort Zone II B system It should be located where it is easily accessible and visible to home or business owner It is also normally the Zone 1 sensor and as such needs to be located to properly measure the temperature in Zone 1 If these 2 requirements conflict a separate Remote Sensor can be added for Zone 1 When Remote Sensor is connected to Zone 1 terminals ZS1 and ZS1C of Equipm...

Page 3: ...nce in making these selections Selection and sizing infor mation is not provided in this installation instruction If duct work requires multiple dampers for a single zone up to 5 dampers may be wired in parallel A multi damper enabler is not needed For retrofit applications older type dampers with their original actuators may be used under the following conditions 1 A single damper may be connecte...

Page 4: ...uator 4 Insulate damper using 1 1 2 in to 2 in insulation Check your local codes See Fig 6 NOTE All zone dampers and duct work must be properly supported according to local codes or SMACNA standards RECTANGULAR FIBROUS GLASS DUCT WORK 1 Insert 1 end of zone damper into 1 end of fibrous glass duct work approximately 2 to 3 in See Fig 7 2 Screw field supplied screws and tabs into zone damper 3 Prope...

Page 5: ...uire as few as 4 or as many as 7 conductors See Table 6 to identify the correct wiring figure NOTE Table 6 and wiring diagrams appear in sequence near the end of this document NOTE It is good practice to mark each wire as the final connection is made This will preserve its identity if it is ever disconnected When installing a 24 vac humidifier connect it directly to the HUM terminal on Equipment C...

Page 6: ...mand for zone is 1 F 77 minus 76 F OUT FEATURE A new feature called OUT can be selected via the OUT button When this selection is made the system is being told that the selected zone is unoccupied It will normally supply no condition ing to an OUT zone If zone temperature exceeds 85 F or goes below 60 F conditioning will be supplied to maintain the zone within these limits OUT zones are also used ...

Page 7: ...n control heat pumps furnaces and dual fuel applications CONTROL STRATEGY FOR HEATING COOLING STAGES The Comfort Zone II B system will attempt to minimize use of additional stages of heating or cooling equipment Comfort Zone II B controls multi stage equipment in response to the level of demand and the number of zones with demand In general it tries to satisfy demand with a minimum number of stage...

Page 8: ...ic heat OFF Special 3 stage electric heat Switch 4 Selects Smart Recovery in both heating and cooling The system starts adjusting temperature 1 1 2 hours earlier than selected recovery time so it will arrive at new temperature at selected time ON Smart recovery OFF Normal recovery Switch 5 Zone system address selection When 2 zoning systems are connected together the second system should be set to...

Page 9: ...ors At power up the User Interface displays all segments for a few sec This is followed by the selected system type for an additional few sec The system type shows as follows 1 AC 1 Speed Air Conditioner 2 HP 1 Speed Heat Pump 3 A2 2 Speed Air Conditioner 4 H2 2 Speed Heat Pump 5 HS 1 or 2 Speed Heat Pump with 3 Stage Auxiliary Heat 6 dF Dual Fuel with 1 Speed Heat Pump 7 d2 Dual Fuel with 2 Speed...

Page 10: ...furnace or fan coil contains a variable speed ICM blower set this option ON For normal PSC blowers set to OF off This selection enables the system to use Comfort Heat features avail able only with the ICM blower Factory default is OF off AVAILABLE SELECTIONS Use UP or DOWN buttons to alternate between OF off and ON OPTION 6 COOLING LOCKOUT TEMPERATURE This option allows selection of the outdoor te...

Page 11: ...5 selections are already made While heat pump is heating the blower speed is reduced by removal of the G signal for outdoor temperatures between 12 and 40 degrees F providing warmer leaving air temperatures For heat pumps with electric aux heat and outdoor temperatures below 12 degrees F any heat call is accompanied by a W1 signal bringing on the first stage of aux heat to again increase leaving a...

Page 12: ...low temporary operation with a failed or missing sensor until the sensor can be replaced Factory default is OF off AVAILABLE SELECTIONS Use UP or DOWN buttons to alternate between OF off and ON NOTE ON is for temporary use only OPTION 38 SELECT AUTO CHANGEOVER TIME This option selects a 5 to 30 minute time delay between heat and cool while in auto changeover mode System must have no demand in curr...

Page 13: ... FINAL INSTALLATION SETTINGS Humidification Description If a humidifier is included in the system Comfort Zone II B can directly control it If a conventional humidity control exists it should be removed and the zoning system used in its place Comfort Zone II B provides superior convenience and features When installing a 24 vac humidifier connect it directly to the HUM terminal on the Equipment Con...

Page 14: ... rises above the dehumidification set point a special dehumidification routine is executed As long as zone temperatures are not more than 3 F below their cooling set points a dehumidify demand will turn on the cooling equipment but will limit its ON time to no more than 10 minutes at a time Finally OUT zones are used to their maximum capability When a zone is set to OUT it can be used to help remo...

Page 15: ...use the combination of a 2 speed compressor without a variable speed blower generally has poor humidity removal on low speed Dehumidify Output and Equipment Connections When there is a dehumidify demand dehumidify output is activated which means that a 24vac signal is removed from the DHUM output terminal In other words dehumidify output logic is reversed output is turned ON when no dehumidify dem...

Page 16: ...hese indicate when cooling or heating equipment is actually operating When arrows flash equipment is waiting to come on but is being held off by compressor timeguard cycle timer or because LAT or HPT has exceeded its limits and temporarily turned equipment off When the humidity screen is displayed these same arrows show the state of the humidify and dehumidify outputs Multiple Sensors in a Single ...

Page 17: ...hat zone is going to be unoccupied press OUT button For more information regarding the Out feature read the follow ing section pertaining to Hold Off Out and All Zone 10 Press SET TIME TEMP button until the COOL icon is flashing Press UP or DOWN button until the desired cooling temperature for that period is displayed You have now programmed the time and desired heating and cooling tem peratures f...

Page 18: ... occupied When a zone is set to OUT desired temperature will be displayed as dashes when UP and DOWN buttons are pressed VIEWING OUTDOOR TEMPERATURE AND INDOOR HUMIDITY 1 Pressing both UP and DOWN buttons simultaneously will display outdoor temperature if this feature is included and indoor humidity Outdoor temperature will be displayed first for 5 sec followed by humidity for 5 sec Smart Sensor w...

Page 19: ...zone to occupied When a zone is set to OUT the desired temperature will be displayed as when UP and DOWN buttons are pushed ALL ZONE At the User Interface Pressing ALL ZONE button activates and deactivates ALL ZONE function When ALL ZONE function is active ALL icon is displayed This function allows the entire house to be controlled to the set points and program schedule of a single zone The zone t...

Page 20: ...de the 32 F to 140 F range See Table 5 to determine the temperature ohm relation ship for a Remote Sensor Do not confuse dashes in the display for a zone that is set to OUT or ALL ZONE Other Helpful Hints Read and understand System Startup and Checkout to review Installer Test Setup Mode and check the equipment operation This is a good place to start in evaluating any problems associated with the ...

Page 21: ...OT See notes 1 2 3 6 10 11 and 19 HUMIDIFIER 24 VAC Fig 15 1 Stage Furnace with 1 Speed Air Conditioner A98089 C C R Y W G Y N A SINGLE STAGE FURNACE SINGLE SPEED AIR CONDITIONER EQUIPMENT CONTROLLER N A 24 VAC HOT N A N A HUMIDIFY O B RH RC W2 W1 G Y2 Y1 DEF DHUM HUM HUMIDIFIER 24 VAC N A HEAT STAGE 1 FAN N A COOL STAGE 1 See note 19 Fig 18 1 Stage Furnace with 2 Speed Heat Pump Dual Fuel A98092 ...

Page 22: ...N A COOL STAGE 1 See notes 12 and 19 N A N A HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC Fig 22 2 Stage Furnace with 2 Speed Heat Pump Dual Fuel A98096 W W1 W2 Y Y2 TWO SPEED HEAT PUMP C O R W2 Y2 W3 C R Y1 G O B RH RC DEF W2 W1 G Y2 Y1 HEAT STAGE 4 HEAT STAGE 3 FAN COOL HEAT STAGE 2 COOL HEAT STAGE 1 See notes 1 2 3 4 6 7 8 9 10 11 12 and 19 TWO STAGE FURNACE EQUIPMENT CONTROLLER RVS COOLING DEFROST ...

Page 23: ...MIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC HUM DHUM PL9 10 O Y1 AIRFLOW SELECT BOARD Fig 26 Variable Speed Non Condensing Furnace with 2 Speed Heat Pump Dual Fuel A98100 C C R Y2 W W1 G W2 Y Y2 O B RH RVS COOLING VSP FURNACE BOARD TWO SPEED HEAT PUMP EQUIPMENT CONTROLLER N A 24 VAC HOT RC W2 W1 G Y2 Y1 HEAT STAGE 3 HEAT STAGE 2 FAN COOL HEAT STAGE 2 COOL HEAT STAGE 1 See notes 1 2 3 4 6 7 8 9 10 11 12 ...

Page 24: ...tes 12 15 17 and 19 N A DEHUMIDIFY HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC HUM DEHUM Fig 30 Variable Speed 2 Stage Condensing Furnace W O DE Connection with 2 Speed Heat Pump A98104 C C R W2 W W1 G W2 Y Y2 O B RH RVS COOLING VSP SPEED FURNACE TWO SPEED HEAT PUMP EQUIPMENT CONTROLLER N A 24 VAC HOT RC W2 W1 G Y2 Y1 HEAT STAGE 4 HEAT STAGE 3 FAN COOL HEAT STAGE 2 COOL HEAT STAGE 1 See notes 1 2 3 4 ...

Page 25: ...5 18 and 19 N A DEHUMIDIFY HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC HUM DEHUM DE Fig 34 Variable Speed 2 Stage Condensing Furnace With DE Connection With 2 Speed Heat Pump Dual Fuel A99375 C C R W2 W W1 G W2 Y Y2 O B RH RVS COOLING VSP SPEED FURNACE TWO SPEED HEAT PUMP EQUIPMENT CONTROLLER N A 24 VAC HOT RC W2 W1 G Y2 Y1 HEAT STAGE 4 HEAT STAGE 3 FAN COOL HEAT STAGE 2 COOL HEAT STAGE 1 See notes 1 ...

Page 26: ...FAN COOL STAGE 1 N A N A HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC See note 13 Fig 38 Typical Fan Coil with 2 Speed Heat Pump A98108 C R W3 C R W3 W2 Y1 W2 G Y E O B RH RVS COOLING TYPICAL FAN COIL TWO SPEED HEAT PUMP 24 VAC HOT RC W2 W1 Y2 G Y1 HEAT STAGE 4 HEAT STAGE 3 FAN COOL HEAT STAGE 1 COOL HEAT STAGE 2 O Y2 EQUIPMENT CONTROLLER DEFROST N A N A HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC See note...

Page 27: ... N A N A DEHUMIDIFY HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC See notes 13 14 and 15 Fig 42 FK and FV Fan Coil with 2 Speed Heat Pump A99370 C W2 O B RVS COOLING N A R1H FK AND FV SERIES FAN COIL TWO SPEED HEAT PUMP REMOVE J1 JUMPER REMOVE J2 JUMPER FOR HEAT STAGING EQUIPMENT CONTROLLER 24 VAC HOT R1C W2 W1 G Y2 Y1 HEAT STAGE 4 HEAT STAGE 3 FAN HEAT COOL STAGE 2 HEAT COOL STAGE 1 O R Y2 Y1 C R DH W1...

Page 28: ... indicate variable speed ICM blower motor 16 To activate dehumidify feature on variable speed 80 non condensing furnace disconnect green DHUM wire from G on furnace control board and connect to dehumidify terminal on Equipment Controller 17 To activate dehumidify feature on older style variable speed condensing furnaces i e 58MVP that do not have a DE connection a pilot duty 24vac relay must be us...

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