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shut down the equipment when the LAT temperature reaches its
limit. If the equipment is shut down by a LAT or HPT limit trip,
the small ’equipment on’ triangle on the display will be flashing to
indicate this condition. Continuous fan is energized during a
LAT/HPT Limit Trip. This is true for both heating and cooling. As
with earlier Comfort Zone systems, temperature set here was
temperature where actions were started. Shutdown temperature
was 20°F higher than selected temperature. Therefore a setting of
155°F on Comfort Zone I is equivalent to 175°F on Comfort Zone
II -B.

Heat pump temperature limit for shut down is fixed at 115°F and
cooling LAT temperature limit for shut down is fixed at 40°F
(down from Comfort Zone I which was 45°F.)

Fan coils vary greatly in their LAT (leaving air temperature)
because of variations in the size of their heaters and their air flow.
This makes proper selection of LAT limits difficult. A value of 50
(150 °F limit) should be adequate. After the system is in operation,
LAT can be monitored via User Interface (configuration option 31
or 32) to check actual operating temperature. For furnaces select a
value of 75°F plus the rated maximum temperature rise from the
furnace nameplate. Factory default is 50 (or 150°F).

AVAILABLE SELECTIONS:
Use UP and DOWN buttons to move between 15 and 75 in steps
of 5.

OPTION 34—USER INTERFACE ADDRESS

When 2 Comfort Zone II -B systems are connected together on the
same bus, each must have a different address. Address 01 is used
for single systems. Address 11 is selected for second User
Interface when present. Factory default is 01.

AVAILABLE SELECTIONS:
Use UP or Down buttons to alternate between 01 and 11.

OPTION 35—DISABLE ZONING

When this option is selected, all dampers go fully open and zone
1 sensor (normally User Interface itself) becomes the sensor for the
entire home or business. In effect, the zoning system disappears
and is replaced by a single thermostat. In this mode, the ZONE X
where X is the zone number is not displayed. Factory default is OF
(off), zoning enabled. This option is used to check out the system
equipment. The User Interface acts as normal thermostat.

AVAILABLE SELECTIONS:
Use UP or DOWN buttons to alternate between OF (off) and ON.

OPTION 36—SELECT HPT OR LAT SENSOR TO MONITOR
COOLING

Previously, the LAT sensor, located in the leaving air path, was
always used to monitor cooling leaving air temperature. There are
some applications where the HPT sensor, located just downstream
of the coil, is better suited to measure the cooling leaving air
temperature. This option allows the installer to make this selection.

AVAILABLE SELECTIONS:
Use UP or DOWN buttons to alternate between LA (use LAT
sensor) and HP (use HPT sensor).

OPTION 37—LAT/HPT SAFETIES

Leaving this selection ON can cause permanent damage to
HVAC equipment

This option, when ON, tells the system to ignore the LAT and HPT
temperature information. It should only be used for troubleshoot-
ing and to allow temporary operation with a failed or missing
sensor until the sensor can be replaced. Factory default is OF (off).

AVAILABLE SELECTIONS:
Use UP or DOWN buttons to alternate between OF (off) and ON.

NOTE:

ON is for temporary use only.

OPTION 38—SELECT AUTO CHANGEOVER TIME

This option selects a 5 to 30 minute time delay between heat and
cool while in auto changeover mode. System must have no demand
in current mode for selected time before changeover between
heating and cooling is allowed. Factory default is 30 minutes.

AVAILABLE SELECTIONS:
Use UP and DOWN buttons to move between 5 and 30 in steps of
5.

SYSTEM STARTUP AND CHECKOUT

Comfort Zone II -B is designed with built-in checkout capability
for both the equipment and the zoning system. Use the sequence
below for trouble free setup. When it is time to start up system for
the first time, you may want to check out the zoning system first
and the equipment second or to reverse the process, checking
equipment first and zoning system second. Either way is accept-
able.

The following sequence checks out zoning system first. If you
wish to check equipment first, proceed to Step 4 below. Then, after
equipment is operating properly, return to Steps 1, 2, and 3 to
check out zoning system.

Step 1—Enable Installer Setup Mode

Select installer setup mode at the Equipment Controller by moving
DIP switch No. 6 to the OFF position. (See Fig. 12.) This may be
done with power on or off. This mode is indicated by InSt
appearing in the User Interface clock display. 
In this mode
several special features are available to assist in the setup/checkout
process:

a. When a zone is selected with the NEXT ZONE button, its

damper opens fully and all other dampers close.

b. The selected zone’s temperature appears on the large

display.

c. The FAN button turns the blower ON or OFF.

d. The MODE button operates HEAT, COOL, or EHEAT for

2 minutes and then returns automatically to OFF. No
demand from the zones is needed to bring on the
equipment in installer setup mode.

Step 2—Check Damper and Sensor Operation

At the User Interface, set the mode to OFF using the MODE
Button to make sure cooling or heating outputs are not turned on.
Use the FAN button to turn on the blower by selecting ON (not
AUTO) under the fan icon. This will start the blower (if its supply
power is on). Use the NEXT ZONE button to select ZONE 1 above
the large display. This will open Zone 1 fully and close all other
zones. It will take the system 15 sec for each zone to complete this
process.

You may now physically observe the dampers to verify their
positions are correct (and check for air blowing out all Zone 1
registers only). The large display reads the temperature in Zone 1.
Use this opportunity to verify the Zone 1 sensor is properly
connected and is located in Zone 1 by breathing on the Zone 1
sensor and observing the temperature change. Remember, the
Zone 1 sensor is normally inside the User Interface but a remote
sensor may be used.

Use the NEXT ZONE button to select Zone 2 and repeat the above
process. Continue through all zones. When finished, you will have
verified that all the dampers and zone sensors are properly
connected and working.

12

Summary of Contents for ZONECC2KIT-B

Page 1: ...entify unsafe practices which would result in minor personal injury or product and property damage INSTALLATION CONSIDERATIONS Before the actual installation of a zoning system can begin decisions need to be made to determine the number and location of zones and sensors This affects duct and damper selections For assistance with these decisions consult the Zoning Design Guide available from your d...

Page 2: ...enter for the Comfort Zone II B system It should be located where it is easily accessible and visible to home or business owner It is also normally the Zone 1 sensor and as such needs to be located to properly measure the temperature in Zone 1 If these 2 requirements conflict a separate Remote Sensor can be added for Zone 1 When Remote Sensor is connected to Zone 1 terminals ZS1 and ZS1C of Equipm...

Page 3: ...nce in making these selections Selection and sizing infor mation is not provided in this installation instruction If duct work requires multiple dampers for a single zone up to 5 dampers may be wired in parallel A multi damper enabler is not needed For retrofit applications older type dampers with their original actuators may be used under the following conditions 1 A single damper may be connecte...

Page 4: ...uator 4 Insulate damper using 1 1 2 in to 2 in insulation Check your local codes See Fig 6 NOTE All zone dampers and duct work must be properly supported according to local codes or SMACNA standards RECTANGULAR FIBROUS GLASS DUCT WORK 1 Insert 1 end of zone damper into 1 end of fibrous glass duct work approximately 2 to 3 in See Fig 7 2 Screw field supplied screws and tabs into zone damper 3 Prope...

Page 5: ...uire as few as 4 or as many as 7 conductors See Table 6 to identify the correct wiring figure NOTE Table 6 and wiring diagrams appear in sequence near the end of this document NOTE It is good practice to mark each wire as the final connection is made This will preserve its identity if it is ever disconnected When installing a 24 vac humidifier connect it directly to the HUM terminal on Equipment C...

Page 6: ...mand for zone is 1 F 77 minus 76 F OUT FEATURE A new feature called OUT can be selected via the OUT button When this selection is made the system is being told that the selected zone is unoccupied It will normally supply no condition ing to an OUT zone If zone temperature exceeds 85 F or goes below 60 F conditioning will be supplied to maintain the zone within these limits OUT zones are also used ...

Page 7: ...n control heat pumps furnaces and dual fuel applications CONTROL STRATEGY FOR HEATING COOLING STAGES The Comfort Zone II B system will attempt to minimize use of additional stages of heating or cooling equipment Comfort Zone II B controls multi stage equipment in response to the level of demand and the number of zones with demand In general it tries to satisfy demand with a minimum number of stage...

Page 8: ...ic heat OFF Special 3 stage electric heat Switch 4 Selects Smart Recovery in both heating and cooling The system starts adjusting temperature 1 1 2 hours earlier than selected recovery time so it will arrive at new temperature at selected time ON Smart recovery OFF Normal recovery Switch 5 Zone system address selection When 2 zoning systems are connected together the second system should be set to...

Page 9: ...ors At power up the User Interface displays all segments for a few sec This is followed by the selected system type for an additional few sec The system type shows as follows 1 AC 1 Speed Air Conditioner 2 HP 1 Speed Heat Pump 3 A2 2 Speed Air Conditioner 4 H2 2 Speed Heat Pump 5 HS 1 or 2 Speed Heat Pump with 3 Stage Auxiliary Heat 6 dF Dual Fuel with 1 Speed Heat Pump 7 d2 Dual Fuel with 2 Speed...

Page 10: ...furnace or fan coil contains a variable speed ICM blower set this option ON For normal PSC blowers set to OF off This selection enables the system to use Comfort Heat features avail able only with the ICM blower Factory default is OF off AVAILABLE SELECTIONS Use UP or DOWN buttons to alternate between OF off and ON OPTION 6 COOLING LOCKOUT TEMPERATURE This option allows selection of the outdoor te...

Page 11: ...5 selections are already made While heat pump is heating the blower speed is reduced by removal of the G signal for outdoor temperatures between 12 and 40 degrees F providing warmer leaving air temperatures For heat pumps with electric aux heat and outdoor temperatures below 12 degrees F any heat call is accompanied by a W1 signal bringing on the first stage of aux heat to again increase leaving a...

Page 12: ...low temporary operation with a failed or missing sensor until the sensor can be replaced Factory default is OF off AVAILABLE SELECTIONS Use UP or DOWN buttons to alternate between OF off and ON NOTE ON is for temporary use only OPTION 38 SELECT AUTO CHANGEOVER TIME This option selects a 5 to 30 minute time delay between heat and cool while in auto changeover mode System must have no demand in curr...

Page 13: ... FINAL INSTALLATION SETTINGS Humidification Description If a humidifier is included in the system Comfort Zone II B can directly control it If a conventional humidity control exists it should be removed and the zoning system used in its place Comfort Zone II B provides superior convenience and features When installing a 24 vac humidifier connect it directly to the HUM terminal on the Equipment Con...

Page 14: ... rises above the dehumidification set point a special dehumidification routine is executed As long as zone temperatures are not more than 3 F below their cooling set points a dehumidify demand will turn on the cooling equipment but will limit its ON time to no more than 10 minutes at a time Finally OUT zones are used to their maximum capability When a zone is set to OUT it can be used to help remo...

Page 15: ...use the combination of a 2 speed compressor without a variable speed blower generally has poor humidity removal on low speed Dehumidify Output and Equipment Connections When there is a dehumidify demand dehumidify output is activated which means that a 24vac signal is removed from the DHUM output terminal In other words dehumidify output logic is reversed output is turned ON when no dehumidify dem...

Page 16: ...hese indicate when cooling or heating equipment is actually operating When arrows flash equipment is waiting to come on but is being held off by compressor timeguard cycle timer or because LAT or HPT has exceeded its limits and temporarily turned equipment off When the humidity screen is displayed these same arrows show the state of the humidify and dehumidify outputs Multiple Sensors in a Single ...

Page 17: ...hat zone is going to be unoccupied press OUT button For more information regarding the Out feature read the follow ing section pertaining to Hold Off Out and All Zone 10 Press SET TIME TEMP button until the COOL icon is flashing Press UP or DOWN button until the desired cooling temperature for that period is displayed You have now programmed the time and desired heating and cooling tem peratures f...

Page 18: ... occupied When a zone is set to OUT desired temperature will be displayed as dashes when UP and DOWN buttons are pressed VIEWING OUTDOOR TEMPERATURE AND INDOOR HUMIDITY 1 Pressing both UP and DOWN buttons simultaneously will display outdoor temperature if this feature is included and indoor humidity Outdoor temperature will be displayed first for 5 sec followed by humidity for 5 sec Smart Sensor w...

Page 19: ...zone to occupied When a zone is set to OUT the desired temperature will be displayed as when UP and DOWN buttons are pushed ALL ZONE At the User Interface Pressing ALL ZONE button activates and deactivates ALL ZONE function When ALL ZONE function is active ALL icon is displayed This function allows the entire house to be controlled to the set points and program schedule of a single zone The zone t...

Page 20: ...de the 32 F to 140 F range See Table 5 to determine the temperature ohm relation ship for a Remote Sensor Do not confuse dashes in the display for a zone that is set to OUT or ALL ZONE Other Helpful Hints Read and understand System Startup and Checkout to review Installer Test Setup Mode and check the equipment operation This is a good place to start in evaluating any problems associated with the ...

Page 21: ...OT See notes 1 2 3 6 10 11 and 19 HUMIDIFIER 24 VAC Fig 15 1 Stage Furnace with 1 Speed Air Conditioner A98089 C C R Y W G Y N A SINGLE STAGE FURNACE SINGLE SPEED AIR CONDITIONER EQUIPMENT CONTROLLER N A 24 VAC HOT N A N A HUMIDIFY O B RH RC W2 W1 G Y2 Y1 DEF DHUM HUM HUMIDIFIER 24 VAC N A HEAT STAGE 1 FAN N A COOL STAGE 1 See note 19 Fig 18 1 Stage Furnace with 2 Speed Heat Pump Dual Fuel A98092 ...

Page 22: ...N A COOL STAGE 1 See notes 12 and 19 N A N A HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC Fig 22 2 Stage Furnace with 2 Speed Heat Pump Dual Fuel A98096 W W1 W2 Y Y2 TWO SPEED HEAT PUMP C O R W2 Y2 W3 C R Y1 G O B RH RC DEF W2 W1 G Y2 Y1 HEAT STAGE 4 HEAT STAGE 3 FAN COOL HEAT STAGE 2 COOL HEAT STAGE 1 See notes 1 2 3 4 6 7 8 9 10 11 12 and 19 TWO STAGE FURNACE EQUIPMENT CONTROLLER RVS COOLING DEFROST ...

Page 23: ...MIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC HUM DHUM PL9 10 O Y1 AIRFLOW SELECT BOARD Fig 26 Variable Speed Non Condensing Furnace with 2 Speed Heat Pump Dual Fuel A98100 C C R Y2 W W1 G W2 Y Y2 O B RH RVS COOLING VSP FURNACE BOARD TWO SPEED HEAT PUMP EQUIPMENT CONTROLLER N A 24 VAC HOT RC W2 W1 G Y2 Y1 HEAT STAGE 3 HEAT STAGE 2 FAN COOL HEAT STAGE 2 COOL HEAT STAGE 1 See notes 1 2 3 4 6 7 8 9 10 11 12 ...

Page 24: ...tes 12 15 17 and 19 N A DEHUMIDIFY HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC HUM DEHUM Fig 30 Variable Speed 2 Stage Condensing Furnace W O DE Connection with 2 Speed Heat Pump A98104 C C R W2 W W1 G W2 Y Y2 O B RH RVS COOLING VSP SPEED FURNACE TWO SPEED HEAT PUMP EQUIPMENT CONTROLLER N A 24 VAC HOT RC W2 W1 G Y2 Y1 HEAT STAGE 4 HEAT STAGE 3 FAN COOL HEAT STAGE 2 COOL HEAT STAGE 1 See notes 1 2 3 4 ...

Page 25: ...5 18 and 19 N A DEHUMIDIFY HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC HUM DEHUM DE Fig 34 Variable Speed 2 Stage Condensing Furnace With DE Connection With 2 Speed Heat Pump Dual Fuel A99375 C C R W2 W W1 G W2 Y Y2 O B RH RVS COOLING VSP SPEED FURNACE TWO SPEED HEAT PUMP EQUIPMENT CONTROLLER N A 24 VAC HOT RC W2 W1 G Y2 Y1 HEAT STAGE 4 HEAT STAGE 3 FAN COOL HEAT STAGE 2 COOL HEAT STAGE 1 See notes 1 ...

Page 26: ...FAN COOL STAGE 1 N A N A HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC See note 13 Fig 38 Typical Fan Coil with 2 Speed Heat Pump A98108 C R W3 C R W3 W2 Y1 W2 G Y E O B RH RVS COOLING TYPICAL FAN COIL TWO SPEED HEAT PUMP 24 VAC HOT RC W2 W1 Y2 G Y1 HEAT STAGE 4 HEAT STAGE 3 FAN COOL HEAT STAGE 1 COOL HEAT STAGE 2 O Y2 EQUIPMENT CONTROLLER DEFROST N A N A HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC See note...

Page 27: ... N A N A DEHUMIDIFY HUMIDIFY DEF DHUM HUM HUMIDIFIER 24 VAC See notes 13 14 and 15 Fig 42 FK and FV Fan Coil with 2 Speed Heat Pump A99370 C W2 O B RVS COOLING N A R1H FK AND FV SERIES FAN COIL TWO SPEED HEAT PUMP REMOVE J1 JUMPER REMOVE J2 JUMPER FOR HEAT STAGING EQUIPMENT CONTROLLER 24 VAC HOT R1C W2 W1 G Y2 Y1 HEAT STAGE 4 HEAT STAGE 3 FAN HEAT COOL STAGE 2 HEAT COOL STAGE 1 O R Y2 Y1 C R DH W1...

Page 28: ... indicate variable speed ICM blower motor 16 To activate dehumidify feature on variable speed 80 non condensing furnace disconnect green DHUM wire from G on furnace control board and connect to dehumidify terminal on Equipment Controller 17 To activate dehumidify feature on older style variable speed condensing furnaces i e 58MVP that do not have a DE connection a pilot duty 24vac relay must be us...

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