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Step 2—Air For Combustion and Ventilation

Provisions for adequate combustion and ventilation air must be
provided in accordance with Section 5.3 of the NFGC, Air for
Combustion and Ventilation, or applicable provisions of the local
building codes.

Canadian installations must be installed in accordance with NSC-
NGPIC and all authorities having jurisdiction.

Air for combustion must not be contaminated by halogen
compounds, which include fluoride, chloride, bromide, and
iodide. These elements are found in aerosol sprays, deter-
gents, bleaches, cleaning solvents, salts, air fresheners, and
other household products.

All fuel-burning equipment must be supplied with air for combus-
tion of the fuel. Sufficient air MUST be provided to ensure there
will not be a negative pressure in the equipment room or space. In
addition, a positive seal MUST be made between the furnace
cabinet and the return-air duct to prevent pulling air from the
burner area and blocked vent safeguard opening.

The operation of exhaust fans, kitchen ventilation fans,
clothes dryers, or fireplaces could create a NEGATIVE
PRESSURE CONDITION at the furnace. Make-up air MUST
BE PROVIDED for the ventilation devices, in addition to that
required by the furnace.

The requirements for combustion and ventilation air depend upon
whether the furnace is located in an unconfined or confined space.

UNCONFINED SPACE — An unconfined space must have at
least 50 cubic ft for each 1000 Btuh of input for all the appliances
(such as furnaces, clothes dryer, water heaters, etc.) in the space.

If the unconfined space is of unusually tight construction, air for

combustion and ventilation MUST come from either the outdoors
or spaces freely communicating with the outdoors. Combustion
and ventilation openings must be sized the same as for a confined
space as defined below. Return air must not be taken from the
room unless an equal or greater amount of air is supplied to the
room.

CONFINED SPACE — A confined space is defined as a space
whose volume is less than 50 cu ft per 1000 Btuh of total input
ratings of all appliances installed in that space. A confined space
MUST have provisions for supplying air for combustion, ventila-
tion, and dilution of flue gases using 1 of the following methods.
(See Fig. 3, 4, and Table 2.)

NOTE:

In determining free area of an opening, the blocking

effect of louvers, grilles, and screens must be considered. If free
area of louver or grille design is unknown, assume that wood
louvers have a 20 percent free area and metal louvers or grilles
have a 60 percent free area. Screens, when used, must not be

smaller than 1/4-in. mesh. Louvers and grilles must be constructed
so they cannot be closed.

The size of the openings depends upon whether air comes from
outside of the structure or an unconfined space inside the structure.

1. All air from inside the structure requires 2 openings (for

structures not usually tight):

a. Each opening MUST have at least 1 sq in. of free area per

1000 Btuh of total input for all equipment within the
confined space, but not less than 100 sq in. per opening.
(See Fig. 3 and Table 2.) The minimum dimension of air
openings shall not be less than 3 in.

b. If building is constructed unusually tight, a permanent

opening directly communicating with the outdoors shall be
provided. See item 2 below.

c. If furnace is installed on a raised platform to provide a

return-air plenum, and return air is taken directly from
hallway or space adjacent to furnace, all air for combustion
must come from outdoors.

2. Air from outside the structure requires 1 of the following

methods:

a. If combustion air is taken from outdoors through 2 vertical

ducts, the openings and ducts MUST have at least 1 sq in.
of free area per 4000 Btuh of total input for all equipment
within the confined space. (See Fig. 4 and Table 2.)

b. If combustion air is taken from outdoors through 2 hori-

zontal ducts, the openings and ducts MUST have at least 1
sq in. of free area per 2000 Btuh of total input for all
equipment within the confined space. (See Fig. 4 and Table
2.)

c. If combustion air is taken from outdoors through a single

opening or duct (horizontal or vertical) commencing within
12 in. of the top of the confined space, opening and duct
MUST have at least 1 sq in. of free area per 3000 Btuh of
the total input for all equipment within the confined space
and not less than the sum of the areas of all vent connectors
in the confined space. (See Fig. 4 and Table 2.) Equipment
clearances to the structure shall be at least 1 in. from the
sides and back and 6 in. from the front of the appliances.

When ducts are used, they must be of the same cross-sectional area
as the free area of the openings to which they connect. The
minimum dimension of ducts must not be less than 3 in. (See Fig.
4.)

AIR DUCTS

Step 1—General Requirements

The duct system should be designed and sized according to
accepted national standards such as those published by: Air
Conditioning Contractors Association (ACCA), Sheet Metal and
Air Conditioning Contractors National Association (SMACNA) or
American Society of Heating, Refrigerating and Air Conditioning
Engineers (ASHRAE). Or consult factory The Air Systems Design
Guidelines 
reference tables available from your local distributor.
The duct system should be sized to handle the required system
design airflow CFM at the design external static pressure.

When a furnace is installed so that the supply ducts carry air to
areas outside the space containing the furnace, the return air must
also be handled by a duct(s) sealed to the furnace casing and
terminating outside the space containing the furnace.

Secure ductwork with proper fasteners for type of ductwork used.
Seal supply- and return-duct connections to furnace with code
approved tape or duct sealer.

Example of unconfined spaces:

58PAV FURNACE

INPUT BTUH

MINIMUM SQ FT WITH

7-1/2 FT CEILING

44,000

293

66,000

440

88,000

587

110,000

733

132,000

880

154,000

1026

5

Summary of Contents for UPFLOW INDUCED-COMBUSTION FURNACES 58PAV

Page 1: ...autions that may apply In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the Installation Standards Warm Air Heating and Air Cond...

Page 2: ...l 7 8 in dia holes are located in the top plate 2 Minimum return air openings at furnace based on metal duct If flex duct is used see flex duct manufacturer s recommendations for equivalent diameters...

Page 3: ...essory gas conversion kit as listed on the furnace rating plate is required to convert furnace for use with propane gas The design of this furnace line is not A G A C G A certified for installation in...

Page 4: ...me of these compounds are found in paneling and dry wall adhesives paints thinners masonry cleaning materials and many other solvents commonly used in the construction process Excessive exposure to co...

Page 5: ...enings for structures not usually tight a Each opening MUST have at least 1 sq in of free area per 1000 Btuh of total input for all equipment within the confined space but not less than 100 sq in per...

Page 6: ...Space A89012 SUPPLY AIR 6 MIN FRONT RETURN AIR VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size i...

Page 7: ...t a filter or with filter access door removed Failure to follow this warning can cause fire personal injury or death Step 6 Leveling Legs If Required When the furnace is used with side inlet s and lev...

Page 8: ...n be loosened before pressure testing After all connections have been made purge the lines and check for leakage with regulated gas supply pressure Never purge a gas line into a combustion chamber Nev...

Page 9: ...MAXIMUM WIRE LENGTH FT MAXIMUM FUSE OR CKT BKR AMPS Maximum Minimum 045 08 115 60 1 127 104 6 0 14 47 15 045 12 115 60 1 127 104 8 3 14 34 15 070 08 115 60 1 127 104 5 9 14 47 15 070 12 115 60 1 127...

Page 10: ...ust be made at the furnace 24 v terminal block on the control The gas service pressure must not exceed 0 5 psig 14 in wc but must be no less than 0 16 psig 4 5 in wc This furnace is equipped with a ma...

Page 11: ...FRS1 FRS2 LGPS PL7 PRS FSE 9 1 5 CPU HSIR IDR BLWR Y G C R W SEC 1 HI LO GVR GVR 1 OM OM 10 4 6 2 HUM NEUTRAL L2 ILK FU2 L1 ILK GND GND RED BLU ORN WHT WHT WHT RED ORN WHT GRN RED WHT RED GRN YEL BLU...

Page 12: ...heating speed 4 Heat pump mode When installed with a heat pump the furnace control auto matically changes the timing sequence to avoid long blower off time during demand defrost cycles When the W Y or...

Page 13: ...tlined in item c 4 Burner flame should be clear blue almost transparent See Fig 13 c Verify natural gas input rate by clocking gas meter NOTE High Altitude Adjustment United States At installation alt...

Page 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Page 15: ...0 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2 3...

Page 16: ...te Multiplier for U S A ALTITUDE FT PERCENT OF DERATE DERATE MULTIPLIER FACTOR FOR U S A 0 2000 0 1 00 2001 3000 8 12 0 90 3001 4000 12 16 0 86 4001 5000 16 20 0 82 5001 6000 20 24 0 78 6001 7000 24 2...

Page 17: ...itions a Disconnect power to furnace and remove vent connector from furnace flue collar Be sure to allow time for vent pipe to cool down before removing b Restore power to furnace and set room thermos...

Page 18: ...tools instruments and clean up debris 2 Verify manual reset switches have continuity 3 Ensure blower and control access doors are properly installed 4 Cycle test furnace with room thermostat 5 Check o...

Page 19: ...s ____________ 1 4 in Upward Slope ____________ Joints Secure ____________ See Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate ____________...

Page 20: ...vice Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our cat...

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