Carrier UPFLOW INDUCED-COMBUSTION FURNACES 58PAV Installation, Start-Up, And Operating Instructions Manual Download Page 3

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

PROCEDURE

Electrostatic discharge can affect electronic components.
Take precautions during furnace installation and servicing to
protect the furnace electronic control. Precautions will pre-
vent electrostatic discharges from personnel and hand tools
which are held during the procedure. These precautions will
help to avoid exposing the control to electrostatic discharge
by putting the furnace, the control, and the person at the same
electrostatic potential.

1. Disconnect all power to the furnace. DO NOT TOUCH THE

CONTROL OR ANY WIRE CONNECTED TO THE CON-
TROL PRIOR TO DISCHARGING YOUR BODY’S ELEC-
TROSTATIC CHARGE TO GROUND.

2. Firmly touch a clean, unpainted, metal surface of the furnace

chassis which is close to the control. Tools held in a person’s
hand during grounding will be satisfactorily discharged.

3. After touching the chassis you may proceed to service the

control or connecting wires as long as you do nothing that
recharges your body with static electricity (for example; DO
NOT move or shuffle your feet, DO NOT touch ungrounded
objects, etc.).

4. If you touch ungrounded objects (recharge your body with

static electricity), firmly touch furnace again before touching
control or wires.

5. Use this procedure for installed and uninstalled (ungrounded)

furnaces.

6. Before removing a new control from its container, discharge

your body’s electrostatic charge to ground to protect the
control from damage. If the control is to be installed in a
furnace, follow items 1 through 5 before bringing the control
or yourself into contact with the furnace. Put all used AND

new controls into containers before touching ungrounded
objects.

7. An ESD service kit (available from commercial sources) may

also be used to prevent ESD damage.

INTRODUCTION

The Model 58PAV, Series 160 Limited Furnace is available in
sizes 44,000 through 154,000 Btuh input capacities.

The design of the upflow gas-fired furnace is A.G.A./C.G.A.
certified for natural and propane gas and for installation on
combustible flooring, in alcoves, attics, basements, closets, or
utility rooms. The furnace is factory-shipped for use with natural
gas. A factory accessory gas conversion kit, as listed on the
furnace rating plate is required to convert furnace for use with
propane gas. The design of this furnace line is not A.G.A./C.G.A.
certified for installation in mobile homes, recreation vehicles, or
outdoors.

Before installing the furnace in the United States, refer to the
NFGC and NFPA 90B. For copies of the NFGC and NFPA 90B,
contact the National Fire Protection Association Inc., Battery-
march Park, Quincy, MA 02269; or for only the NFGC contact the
American Gas Association, 400 N. Capitol St., NW, Washington
DC 20001.

Before installing the furnace in Canada, refer to the NSCNGPIC.
For a copy of the NSCNGPIC, contact Standard Sales, CSA
International, 178 Rexdale Boulevard, Etobicoke (Toronto), On-
tario, M9W 1R3, Canada.

Installation must comply with regulations of serving gas supplier
and local building, heating, plumbing or other codes in effect in the
area in which installation is made. In absence of local building
codes, installation must conform with NFGC in the United States
and the NSCNGPIC and all authorities having jurisdiction in
Canada.

These instructions cover minimum requirements for a safe instal-
lation and conform to existing national standards and safety codes.
In some instances, these instructions exceed certain local codes

Fig. 2—Clearances to Combustibles

A98122

320325-101 REV. H

MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION

This forced air furn

n

ace is equipped for use with 

atural gas at altitudes 0 - 10,000 ft (0-3,050m).

An accessory kit, supplied by the m

m

anufacturer, 

hall be used to convert to propane gas use or 

may be required for some natural gas applications.

This

s

 furnace is for indoor installation in 

building constructed on site. 
This f

f
f

urnace may be install

l

ed on combustible 

oor

r

ing in alcove or closet at minimum clearance 

om combustible material. 

This furnace ma

a
a

y be used with a Type B-1 Vent 

nd may be vented in common with other gas-fired 
ppliances.

Clearance in inches.

0"

 

##

  1" #

0"

1"

1"

30"

MIN

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B

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 T

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For furnaces wider than 14.25 inches 
(362mm)  may be 0 inches.
For single wall vent type 6 inches.
For Type B-1 vent type 3 inches.

#

##

Vent Clearance to combustibles:

 

For Single Wall vents 6 inches (6 po). 
For Type B-1 vent type 1 inch (1 po).

This furnace is approved for UPFLOW installations only.

BO

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3

Summary of Contents for UPFLOW INDUCED-COMBUSTION FURNACES 58PAV

Page 1: ...autions that may apply In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the Installation Standards Warm Air Heating and Air Cond...

Page 2: ...l 7 8 in dia holes are located in the top plate 2 Minimum return air openings at furnace based on metal duct If flex duct is used see flex duct manufacturer s recommendations for equivalent diameters...

Page 3: ...essory gas conversion kit as listed on the furnace rating plate is required to convert furnace for use with propane gas The design of this furnace line is not A G A C G A certified for installation in...

Page 4: ...me of these compounds are found in paneling and dry wall adhesives paints thinners masonry cleaning materials and many other solvents commonly used in the construction process Excessive exposure to co...

Page 5: ...enings for structures not usually tight a Each opening MUST have at least 1 sq in of free area per 1000 Btuh of total input for all equipment within the confined space but not less than 100 sq in per...

Page 6: ...Space A89012 SUPPLY AIR 6 MIN FRONT RETURN AIR VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size i...

Page 7: ...t a filter or with filter access door removed Failure to follow this warning can cause fire personal injury or death Step 6 Leveling Legs If Required When the furnace is used with side inlet s and lev...

Page 8: ...n be loosened before pressure testing After all connections have been made purge the lines and check for leakage with regulated gas supply pressure Never purge a gas line into a combustion chamber Nev...

Page 9: ...MAXIMUM WIRE LENGTH FT MAXIMUM FUSE OR CKT BKR AMPS Maximum Minimum 045 08 115 60 1 127 104 6 0 14 47 15 045 12 115 60 1 127 104 8 3 14 34 15 070 08 115 60 1 127 104 5 9 14 47 15 070 12 115 60 1 127...

Page 10: ...ust be made at the furnace 24 v terminal block on the control The gas service pressure must not exceed 0 5 psig 14 in wc but must be no less than 0 16 psig 4 5 in wc This furnace is equipped with a ma...

Page 11: ...FRS1 FRS2 LGPS PL7 PRS FSE 9 1 5 CPU HSIR IDR BLWR Y G C R W SEC 1 HI LO GVR GVR 1 OM OM 10 4 6 2 HUM NEUTRAL L2 ILK FU2 L1 ILK GND GND RED BLU ORN WHT WHT WHT RED ORN WHT GRN RED WHT RED GRN YEL BLU...

Page 12: ...heating speed 4 Heat pump mode When installed with a heat pump the furnace control auto matically changes the timing sequence to avoid long blower off time during demand defrost cycles When the W Y or...

Page 13: ...tlined in item c 4 Burner flame should be clear blue almost transparent See Fig 13 c Verify natural gas input rate by clocking gas meter NOTE High Altitude Adjustment United States At installation alt...

Page 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Page 15: ...0 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2 3...

Page 16: ...te Multiplier for U S A ALTITUDE FT PERCENT OF DERATE DERATE MULTIPLIER FACTOR FOR U S A 0 2000 0 1 00 2001 3000 8 12 0 90 3001 4000 12 16 0 86 4001 5000 16 20 0 82 5001 6000 20 24 0 78 6001 7000 24 2...

Page 17: ...itions a Disconnect power to furnace and remove vent connector from furnace flue collar Be sure to allow time for vent pipe to cool down before removing b Restore power to furnace and set room thermos...

Page 18: ...tools instruments and clean up debris 2 Verify manual reset switches have continuity 3 Ensure blower and control access doors are properly installed 4 Cycle test furnace with room thermostat 5 Check o...

Page 19: ...s ____________ 1 4 in Upward Slope ____________ Joints Secure ____________ See Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate ____________...

Page 20: ...vice Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our cat...

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