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High pressure may be caused by a dirty outdoor coil, failed fan
motor, or outdoor air recirculation. To check switch:

1. Turn off all power to unit.
2. Disconnect leads on switch.
3. Apply ohm meter leads across switch. You should have

continuity on a good switch.

Copeland Scroll Compressor (Puron Refrigerant)

The compressor used in this product is specifically designed to
operate with Puron (R--410A) refrigerant and cannot be

interchanged.
The compressor is an electrical (as well as mechanical) device.
Exercise extreme caution when working near compressors. Power

should be shut off, if possible, for most troubleshooting techniques.
Refrigerants present additional safety hazards.

FIRE/EXPLOSION HAZARD

Failure to follow this warning could result in personal

injury or death and/or property damage.
Wear safety glasses and gloves when handling refrigerants.

Keep torches and other ignition sources away from

refrigerants and oils.

!

WARNING

The scroll compressor pumps refrigerant throughout the system by
the interaction of a stationary and an orbiting scroll. The scroll

compressor has no dynamic suction or discharge valves, and it is
more tolerant of stresses caused by debris, liquid slugging, and

flooded starts. The compressor is equipped with a noise reducing
shutdown device and an internal pressure relief port. The pressure

relief port is a safety device, designed to protect against extreme

high pressure. The relief port has an operating range between 550
(26.34 kPa) and 625 psig (29.93 kPa) differential pressure.

EXPLOSION,

ENVIRONMENTAL

SAFETY

HAZARD

Failure to follow this warning could result in personal

injury, death or equipment damage.
This system uses Puron (R--410A) refrigerant which has

higher operating pressures than R--22 and other refrigerants.

No other refrigerant may be used in this system. Gauge set,

hoses, and recovery system must be designed to handle

Puron. If you are unsure, consult the equipment

manufacturer.

WARNING

!

Refrigerant System

This information covers the refrigerant system of the 48VR--A,

including the compressor oil needed, servicing systems on roofs
containing synthetic materials, the filter drier and refrigerant

charging.

Compressor Oil

The Copeland scroll compressor uses 3MAF POE oil. If additional

oil is needed, use Uniqema RL32--3MAF. If this oil is not
available, use Copeland Ultra 32 CC or Mobil Arctic EAL22 CC.

This oil is extremely hygroscopic, meaning it absorbs water

readily. POE oils can absorb 15 times as much water as other oils
designed for HCFC and CFC refrigerants. Take all necessary

precautions to avoid exposure of the oil to the atmosphere.

Servicing Systems on Roofs with Synthetic Materials

POE (polyolester) compressor lubricants are known to cause long
term damage to some synthetic roofing materials.
Exposure, even if immediately cleaned up, may cause
embrittlement (leading to cracking) to occur in one year or more.

When performing any service that may risk exposure of

compressor oil to the roof, take appropriate precautions to protect
roofing. Procedures which risk oil leakage include, but are not

limited to, compressor replacement, repairing refrigerant leaks,
replacing refrigerant components such as filter drier, pressure

switch, metering device, coil, accumulator, or reversing valve.

Synthetic Roof Precautionary Procedure

1. Cover extended roof working area with an impermeable

polyethylene (plastic) drip cloth or tarp. Cover an

approximate 10 X 10 ft. (3.1 m X 3.1 m) area.

2. Cover area in front of the unit service panel with a terry

cloth shop towel to absorb lubricant spills and prevent

run--offs, and protect drop cloth from tears caused by tools
or components.

3. Place terry cloth shop towel inside unit immediately under

component(s) to be serviced and prevent lubricant run--offs
through the louvered openings in the unit base.

4. Perform required service.
5. Remove and dispose of any oil contaminated material per

local codes.

Liquid Line Filter Drier

This filter drier is specifically designed to operate with Puron. Use

only factory--authorized components. Filter drier must be replaced
whenever the refrigerant system is opened. When removing a filter

drier, use a tubing cutter to cut the drier from the system. Do not

unsweat a filter drier from the system. Heat from unsweating will
release moisture and contaminants from drier into system.

Puron (R--410A) Refrigerant Charging

Refer to unit information plate and charging chart. Some R--410A

refrigerant cylinders contain a dip tube to allow liquid refrigerant to
flow from cylinder in upright position. For cylinders equipped

with a dip tube, charge Puron units with cylinder in upright
position and a commercial metering device in manifold hose.

Charge refrigerant into suction--line.

TROUBLESHOOTING

Use the Troubleshooting Guides (See Tables 14--16) if problems

occur with these units.

START--UP CHECKLIST

Use Start--Up checklist to ensure proper start--up procedures are

followed.

48V

R

--

A

Summary of Contents for Performance 15 48VR-A

Page 1: ...9 MAINTENANCE 46 49 Air Filter 46 Indoor Blower and Motor 46 A09033 Fig 1 Unit 48VR A Low NOx Model Available Induced Draft Combustion Air Blower 47 Flue Gas Passageways 47 Limit Switch 47 Burner Ignition 47 Main Burners 47 Removal of Gas Train 47 Outdoor Coil Indoor Coil Condensate Drain Pan 47 Outdoor Fan 48 Electrical Controls and Wiring 48 Refrigerant Circuit 48 Gas Input 49 Evaporator Airflow...

Page 2: ... position of the model number are dedicated Low NOx units designed for California installations These models meet the California maximum oxides of nitrogen NOx emissions requirements of 40 nanograms joule or less as shipped from the factory and must be installed in California Air Quality Management Districts or any other regions in North America where a Low NOx rule exists NOTE Low NOx requirement...

Page 3: ... such as a normal house overhang is 48 in 1219 mm above the unit top The maximum horizontal extension of a partial overhang must not exceed 48 in 1219 mm Do not place the unit where water ice or snow from an overhang or roof will damage or flood the unit Do not install the unit on carpeting or other combustible materials Slab mounted units should be at least 2 in 51 mm above the highest expected w...

Page 4: ...erials are rated to hold the weight of the unit See Fig 6 3 Attach a clevis of sufficient strength in the middle of the straps Adjust the clevis location to ensure unit is lifted level with the ground After the unit is placed on the roof curb or mounting pad remove the top skid 48VR A ...

Page 5: ...5 A13167 Fig 3 48VR A24 30 Unit Dimensions 48VR A ...

Page 6: ...6 A13168 Fig 4 48VR A36 60 Unit Dimensions 48VR A ...

Page 7: ...m B large base IN mm C IN mm D IN mm E IN mm F IN mm G IN mm H IN mm Small or Large CPRFCURB010A00 11 279 10 254 14 356 16 406 47 8 1214 32 4 822 2 7 69 30 6 778 46 1 1170 CPRFCURB011A00 14 356 Large CPRFCURB012A00 11 279 14 356 43 9 1116 42 2 1072 CPRFCURB013A00 14 356 Part Numbers CPRCURB010A00 and CPRCURB011A00 can be used on both small and large basepan units The cross supports must be located...

Page 8: ...ÉTAIL A BANDE SCELLANT DOIT ÊTRE EN PLACE AVANT DE PLACER L UNITÉ SUR LA BASE DE TOIT A09051 Standard Copper Tube Aluminum Fin SMALL CABINET LARGE CABINET Unit 24 30 Unit 36 42 48 60 lb kg lb kg lb kg lb kg lb kg lb kg Rigging Weight 371 168 379 172 Rigging Weight 467 212 506 230 509 231 562 255 NOTE See dimensional drawing for corner weights Optional Copper Tube Copper Fin SMALL CABINET LARGE CAB...

Page 9: ...tage Cooling Airflow Cfm Nominal High Stage Cooling Airflow Cfm Size in Size mm Motor HP RPM 650 650 750 750 900 900 1050 1050 650 850 10x10 254x254 1 2 1050 650 850 10x10 254x254 1 2 1050 750 1000 10x10 254x254 1 2 1050 750 1000 10x10 254x254 1 2 1050 900 1200 11x10 279 4x254 3 4 1000 900 1200 11x10 279 4x254 3 4 1000 1050 1400 11x10 279 4x254 3 4 1075 1050 1400 11x10 279 4x254 3 4 1075 FURNACE S...

Page 10: ...tions for correct filter sizes and quantity Step 6 Connect Condensate Drain NOTE When installing condensate drain connection be sure to comply with local codes and restrictions Model 48VR A disposes of condensate water through a 3 4 in NPT fitting which exits through the base on the evaporator coil access side See Fig 3 4 for location Condensate water can be drained directly onto the roof in rooft...

Page 11: ...4 6 m of length to prevent traps Grade all horizontal runs downward to risers Use risers to connect to heating section and to meter 2 Protect all segments of piping system against physical and thermal damage Support all piping with appropriate straps hangers etc Use a minimum of one hanger every 6 ft 1 8 m For pipe sizes larger than 1 2 in follow recommendations of national codes 3 Apply joint com...

Page 12: ...ollect ALL screws that were removed Do not leave screws on rooftop as permanent damage to the roof may occur CAUTION To remove downflow return and supply knockout covers break front and right side connecting tabs with a screwdriver and hammer Push cover down to break rear and left side tabs NOTE These panels are held in place with tabs similar to an electrical knockout Reinstall horizontal duct co...

Page 13: ...ld supplied disconnect switch box may be mounted on the unit over the high voltage inlet hole when the standard power and low voltage entry points are used See Fig 3 and 4 for acceptable location NOTE Field supplied disconnect switch box should be positioned so that it does not cover up any of the unit gas combustion supply air louvers See unit wiring label Fig 14 16 and 17 and Fig 10 for referenc...

Page 14: ... temperature is below the balance point the heat pump will not be allowed to operate i e locked out and the gas furnace will be used to satisfy the indoor temperature There are three separate concepts which are related to selecting the final balance point temperature Read each of the following carefully to determine the best balance point in a hybrid installation 1 Capacity Balance Temperature Thi...

Page 15: ...er purge gas lines into a combustion chamber Immediately upon detection of gas odor retighten the union Allow 5 minutes to elapse then light unit b Make sure that outdoor fan blade is correctly positioned in the fan orifice c Make sure that air filter s is in place d Make sure that condensate drain trap is filled with water to ensure proper drainage e Make sure that all tools and miscellaneous loo...

Page 16: ...level These inputs are based on natural gas with a heating value of 1025 Btu ft3 at 0 60 specific gravity or propane gas with a heating value of 2500 Btu ft3 at 1 5 specific gravity IN THE U S A The input rating for altitudes above 2 000 ft 610 m must be reduced by 4 for each 1 000 ft 305 m above see level For installations below 2 000 ft 610 m refer to the unit rating plate For installations abov...

Page 17: ... as follows to adjust gas input s 1 Remove regulator cover screw s over plastic adjustment screw s on gas valve see Fig 13 2 Turn the high stage plastic adjustment screw clockwise to increase gas input and counterclockwise to decrease input see Fig 13 Manifold pressure must be between 3 2 and 3 8 IN W C for high stage 3 Replace high stage regulator cover screw on gas valve see Fig 13 4 Turn the lo...

Page 18: ...4500 ft 611 to 1372 m above sea level must be derated by 10 by an authorized gas conversion station or dealer For Canadian Installations from 2000 to 4500 ft use U S A column 2001 to 3000 ft 610 to 914 m Orifices available through your distributor NOTE Orifice sizes and manifold pressure settings are based on natural gas with a heating value of 1025 Btu ft3 and a specific gravity of 6 Table 5 Heat...

Page 19: ...19 A13153 Fig 14 208 230 1 60 Connection Wiring Diagram Gas Inputs 40 60 90 KBtu hr 48VR A ...

Page 20: ...20 A13154 Fig 15 Cont 208 230 1 60 Ladder Wiring Diagram Gas Inputs 40 60 90 KBtu hr 48VR A ...

Page 21: ...21 A13155 Fig 15 208 230 1 60 Connection Wiring Diagram Gas Inputs 115 130 KBtu hr 48VR A ...

Page 22: ...22 A13156 Fig 16 Cont 208 230 1 60 Ladder Wiring Diagram Gas Inputs 115 130 KBtu hr 48VR A ...

Page 23: ...23 A13157 Fig 16 208 230 3 60 Connection Wiring Diagram Gas Inputs 40 60 90 KBtu hr 48VR A ...

Page 24: ...24 A13158 Fig 17 Cont 208 230 3 60 Ladder Wiring Diagram Gas Inputs 40 60 90 KBtu hr 48VR A ...

Page 25: ...25 A13159 Fig 17 208 230 3 60 Connection Wiring Diagram Gas Inputs 115 130 48VR A ...

Page 26: ...26 A13160 Fig 18 Cont 208 230 3 60 Ladder Wiring Diagram Gas Inputs 115 130 48VR A ...

Page 27: ...mit Switch Fault 2 Flashes Flame Sense Fault 3 Flashes Four Consecutive Limit Switch Faults 4 Flashes Ignition Lockout Fault 5 Flashes Pressure Switch Fault 6 Flashes Rollout Switch Fault 7 Flashes Internal Control Fault 8 Flashes Temporary 1 hr auto reset1 9 Flashes NOTES 1 This code indicates an internal processor fault that will reset itself in one hr Fault can be caused by stray RF signals in ...

Page 28: ...low side pressure psig for reference only 5 Using Subcooling Charging Charts compare outdoor air temperature F C db with the discharge line pressure psig to determine desired system operating liquid line temperature See Table 9 6 Compare actual liquid line temperature with desired liquid line temperature Using a tolerance of 2 F 1 1 C add refrigerant if actual temperature is more than 2 F 1 1 C hi...

Page 29: ...an speed wire to DHUM connection on the IGC Board see Fig 18 To activate the high stage enhanced dehumidification cooling mode the shunt jumper in Fig 18 must be moved from the No DH to DH selection See Fig 18 close up Continuous Fan All models Continuous fan speed is the same speed as Low Stage Cooling Using the Same Fan Speed for More than One Mode Some fan speeds are ideal for more than one mod...

Page 30: ...HEAT HEAT HI HEAT Pb e 1 R58 R61 C6 R53 K12 R14 R15 D25 R72 R73 Z1 C5 K9 D22 R2 U2 D10 R65 Q4 Q5 K6 C10 D27 R63 R62 R64 D8 JW3 C4 R44 K2 D9 R43 R45 R33 R30 R39 R42 R36 R21 R27 R18 R24 R32 R38 R41 R35 R20 R17 R26 R29 R22 R22 K10 1 R71 JW1 MOTOR COM D23 D21 U3 U 1 AMP 3 K8 J1 F1 P4 24VAC 24VAC COM JW11 BLOWER OFF DELAY D3 D1 D2 D4 C1 MOV1 AN1 C2 C3 D5 JW9 R1 R46 R49 180 90 120 150 JW7 R10 R34 R4 R19...

Page 31: ...F o C 37 21 42 23 50 28 NA NA NA NA NA NA NA Medium 4 Red CFM 877 779 698 598 519 410 BHP 0 12 0 12 0 13 0 14 0 15 0 15 Low Stage Heat Rise o F o C 21 12 24 13 27 15 31 17 36 20 NA NA NA NA NA High Stage Heat Rise o F o C 33 18 37 21 42 23 49 27 NA NA NA NA NA NA Med High 2 Orange CFM 904 841 769 705 628 522 372 BHP 0 16 0 17 0 17 0 18 0 19 0 19 0 20 Low Stage Heat Rise o F o C 21 12 22 12 24 14 2...

Page 32: ...F o C 33 18 37 21 42 23 49 27 NA NA NA NA NA NA Medium 2 Red CFM 904 841 769 705 628 522 372 BHP 0 16 0 17 0 17 0 18 0 19 0 19 0 20 Low Stage Heat Rise o F o C 32 18 34 19 37 21 40 22 45 25 55 30 NA NA NA NA High Stage Heat Rise o F o C 49 27 53 29 NA NA NA NA NA NA NA NA Med High 4 Orange CFM 1229 1171 1105 1049 980 913 838 775 679 516 BHP 0 28 0 30 0 30 0 31 0 32 0 33 0 33 0 34 0 34 0 33 Low Sta...

Page 33: ... 38 21 43 24 50 28 NA NA NA NA NA NA Medium 4 Red CFM 877 779 698 598 519 410 BHP 0 12 0 12 0 13 0 14 0 15 0 15 Low Stage Heat Rise o F o C 21 12 24 13 27 15 31 17 36 20 NA NA NA NA NA High Stage Heat Rise o F o C 33 18 37 21 42 23 49 27 NA NA NA NA NA NA Med High 2 Orange CFM 1139 1069 1012 937 870 786 724 626 512 381 BHP 0 22 0 23 0 24 0 24 0 25 0 26 0 26 0 27 0 27 0 28 Low Stage Heat Rise o F o...

Page 34: ...A NA NA NA NA NA NA NA Medium 2 Red CFM 1139 1069 1012 937 870 786 724 626 512 381 BHP 0 22 0 23 0 24 0 24 0 25 0 26 0 26 0 27 0 27 0 28 Low Stage Heat Rise o F o C 25 14 27 15 28 16 30 17 33 18 36 20 39 22 46 26 NA NA High Stage Heat Rise o F o C 39 22 42 23 44 24 47 26 51 28 NA NA NA NA NA Med High 4 Orange CFM 1229 1171 1105 1049 980 913 838 775 679 516 BHP 0 28 0 30 0 30 0 31 0 32 0 33 0 33 0 ...

Page 35: ... C 48 26 52 29 55 31 NA NA NA NA NA NA NA Medium 4 Red CFM 1213 1169 1110 1065 1016 964 923 878 820 777 BHP 0 16 0 17 0 17 0 19 0 20 0 21 0 22 0 23 0 24 0 25 Low Stage Heat Rise o F o C NA NA 26 14 27 15 28 16 30 16 31 17 33 18 35 19 37 20 High Stage Heat Rise o F o C 37 20 38 21 40 22 42 23 44 24 46 26 48 27 51 28 54 30 NA Med High 2 Orange CFM 1251 1198 1149 1104 1066 1017 970 932 892 839 BHP 0 ...

Page 36: ... High Stage Heat Rise o F o C NA NA NA NA NA NA NA NA NA NA Medium 2 Red CFM 1251 1198 1149 1104 1066 1017 970 932 892 839 BHP 0 19 0 21 0 21 0 23 0 24 0 25 0 26 0 27 0 28 0 29 Low Stage Heat Rise o F o C NA 36 20 37 21 39 22 40 22 42 23 44 25 46 26 48 27 51 28 High Stage Heat Rise o F o C 54 30 56 31 59 33 61 34 63 35 NA NA NA NA NA Med High 4 Orange CFM 1451 1415 1372 1327 1287 1249 1212 1168 11...

Page 37: ...ise o F o C 41 23 43 24 46 25 48 27 51 28 54 30 NA NA NA NA Medium 4 Red CFM 1213 1169 1110 1065 1016 964 923 878 820 777 BHP 0 16 0 17 0 17 0 19 0 20 0 21 0 22 0 23 0 24 0 25 Low Stage Heat Rise o F o C NA NA 26 14 27 15 28 16 30 16 31 17 33 18 35 19 37 20 High Stage Heat Rise o F o C 37 20 38 21 40 22 42 23 44 24 46 26 48 27 51 28 54 30 NA Med High 2 Orange CFM 1451 1415 1372 1327 1287 1249 1212...

Page 38: ... 33 64 36 NA High Stage Heat Rise o F o C 63 35 NA NA NA NA NA NA NA NA NA Medium Red CFM 1251 1198 1149 1104 1066 1017 970 932 892 839 BHP 0 19 0 21 0 21 0 23 0 24 0 25 0 26 0 27 0 28 0 29 Low Stage Heat Rise o F o C NA 36 20 37 21 39 22 40 22 42 23 44 25 46 26 48 27 51 28 High Stage Heat Rise o F o C 54 30 56 31 59 33 61 34 63 35 NA NA NA NA NA Med High 2 Orange CFM 1451 1415 1372 1327 1287 1249...

Page 39: ... High Stage Heat Rise o F o C 53 29 55 30 57 32 60 33 63 35 NA NA NA NA NA Medium 4 Red CFM 1340 1299 1240 1191 1139 1091 1050 1001 952 895 BHP 0 22 0 23 0 24 0 25 0 26 0 28 0 29 0 30 0 31 0 32 Low Stage Heat Rise o F o C NA NA 35 19 36 20 38 21 39 22 41 23 43 24 45 25 48 27 High Stage Heat Rise o F o C 50 28 52 29 54 30 57 31 59 33 62 34 64 36 NA NA NA Med High 2 Orange CFM 1686 1650 1617 1576 15...

Page 40: ... Stage Heat Rise o F o C NA NA NA NA NA NA NA NA NA NA Medium 2 Red CFM 1686 1650 1617 1576 1544 1503 1468 1433 1393 1356 BHP 0 42 0 44 0 45 0 46 0 48 0 49 0 51 0 52 0 53 0 55 Low Stage Heat Rise o F o C 33 18 34 19 35 19 35 20 36 20 37 21 38 21 39 22 40 22 41 23 High Stage Heat Rise o F o C 52 29 53 29 54 30 55 31 56 31 58 32 59 33 NA NA NA Med High Orange CFM 1854 1837 1781 1784 1720 1698 1655 1...

Page 41: ...h Stage Heat Rise o F o C NA NA NA NA NA NA NA NA NA NA Medium 2 Red CFM 1686 1650 1617 1576 1544 1503 1468 1433 1393 1356 BHP 0 42 0 44 0 45 0 46 0 48 0 49 0 51 0 52 0 53 0 55 Low Stage Heat Rise o F o C 37 21 38 21 39 22 40 22 41 23 42 23 43 24 44 24 45 25 46 26 High Stage Heat Rise o F o C 57 32 58 32 59 33 61 34 62 35 64 35 65 3 6 NA NA NA Med High Orange CFM 1854 1837 1781 1784 1720 1698 1655...

Page 42: ...0 22 High Stage Heat Rise o F o C 48 26 49 27 50 28 51 29 53 29 55 30 57 31 58 32 60 34 63 35 Medium 1 Red CFM 1454 1405 1364 1316 1281 1234 1198 1147 1105 1056 BHP 0 34 0 35 0 36 0 37 0 38 0 40 0 41 0 42 0 43 0 45 Low Stage Heat Rise o F o C NA NA NA NA NA 35 19 36 20 37 21 39 22 41 23 High Stage Heat Rise o F o C 46 26 48 27 49 27 51 28 53 29 55 30 56 31 59 33 61 34 64 35 Med High 2 Orange CFM 1...

Page 43: ...tage Heat Rise o F o C 60 33 NA NA NA NA NA NA NA NA NA Medium 2 Red CFM 1818 1770 1731 1693 1657 1621 1579 1546 1505 1436 BHP 0 56 0 57 0 59 0 60 0 62 0 63 0 64 0 66 0 67 0 66 Low Stage Heat Rise o F o C 31 17 32 18 32 18 33 18 34 19 34 19 35 20 36 20 37 21 39 22 High Stage Heat Rise o F o C 48 27 49 27 50 28 51 29 52 29 54 30 55 31 56 31 58 32 NA Med High 4 Orange CFM 1881 1849 1818 1793 1763 17...

Page 44: ...at Rise o F o C NA 35 20 36 20 37 21 38 21 39 21 40 22 41 23 42 23 44 24 High Stage Heat Rise o F o C 53 29 54 30 55 31 57 31 58 32 59 33 61 34 62 34 64 35 NA Med High 4 Orange CFM 1881 1849 1818 1793 1763 1729 1679 1610 1523 1479 BHP 0 67 0 69 0 70 0 71 0 72 0 73 0 73 0 71 0 68 0 65 Low Stage Heat Rise o F o C NA NA NA 35 19 36 20 36 20 37 21 39 22 41 23 42 24 High Stage Heat Rise o F o C 51 28 5...

Page 45: ... 600 1400 CFM 12x20x1 12x20x1 305x508x25 305x508x25 2 0 2 5 0 09 0 14 0 16 0 18 0 25 0 28 0 30 1200 1800 CFM 16x24x1 14x24x1 406x610x25 356x610x25 3 0 3 5 0 10 0 11 0 12 0 13 0 14 0 16 0 16 1500 2200 CFM 16x24x1 18x24x1 406x610x25 457x610x25 4 0 5 0 0 15 0 17 0 18 0 20 0 21 0 22 0 23 0 23 Table 13 Filter Pressure Drop Table IN W C FILTER SIZE IN MM COOLING TONS STANDARD CFM SCFM 600 700 800 900 10...

Page 46: ...electric wires are not in contact with refrigerant tubing or sharp metal edges 6 Check and inspect heating section before each heating season Clean and adjust when necessary 7 Check flue hood and remove any obstructions if necessary Air Filter IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replace the filter with the same dimensional size and ty...

Page 47: ...l See Fig 20 4 Disconnect gas piping at unit gas valve 5 Remove fan partition mounting bracket 2 screws located on the left side of control compartment on the fan partition panel Slide bracket forward bottom first to remove See Fig 19 6 Remove wires connected to gas valve Mark each wire 7 Remove the mounting screw that attaches the burner rack to the unit base See Fig 19 8 Partially slide the burn...

Page 48: ... are noticed disassemble the connection clean all the parts re strip the wire end and reassemble the connection properly and securely After inspecting the electrical controls and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observed in operating cycle or if a suspected malfunction has occurred check eac...

Page 49: ...hard shutoff balance port TXV in the indoor coil and a piston in each side of the outdoor coil The TXV maintains a constant superheat at the evaporator coil exit cooling mode resulting in higher overall system efficiency Pressure Switches Pressure switches are protective devices wired into control circuit low voltage They shut off compressor if abnormally high or low pressures are present in the r...

Page 50: ... CC This oil is extremely hygroscopic meaning it absorbs water readily POE oils can absorb 15 times as much water as other oils designed for HCFC and CFC refrigerants Take all necessary precautions to avoid exposure of the oil to the atmosphere Servicing Systems on Roofs with Synthetic Materials POE polyolester compressor lubricants are known to cause long term damage to some synthetic roofing mat...

Page 51: ... OF2 OF1 ON QUIET SHIFT 120 30 60 60 30 90 INTERVAL TIMER OFF P3 DFT O R W 2 Y C T2 C C O DFT T1 Y P1 J1 SPEEDUP Speedup Pins Defrost interval DIP switches Quiet Shift A08020 Fig 25 Defrost Control 48VR A ...

Page 52: ...TOR OUTDOOR COIL INDOOR COIL LCS LEGEND HPS High Pressure Switch LCS Loss of Charge Switch Accurater Metering Device Arrow indicates direction of flow TXV in Metering Position Bypass Position HPS C03011 Fig 27 Typical Heat Pump Operation Cooling Mode 48VR A ...

Page 53: ...INDOOR COIL LCS LEGEND HPS High Pressure Switch LCS Loss of Charge Switch Accurater Metering Device Arrow indicates direction of flow Position HPS TXV in Bypass Metering Position C03012 Fig 28 Typical Heat Pump Operation Heating Mode 48VR A ...

Page 54: ... oils S Vacuum pumps will not remove moisture from oil S Do not use liquid line filter driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hrs S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expose oil to atmosphere S POE oils may cause damage to certain plastics and roof...

Page 55: ...hown on rating plate Defective compressor Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor Determine cause and replace Faulty outdoor fan motor or capacitor Replace Restriction in refrigerant system Locate restriction and remove Compressor operates continuously Dirty air filter Replace f...

Page 56: ...of the indoor evaporator fan motor Ensure that the supply air temperature rise is in accordance with the range on the unit nameplate Clean or replace filters Flame sense fault LED 3 flashes The IGC sensed flame that should not be present Reset unit If problem persists replace control board 4 consecutive limit switch faults LED 4 flashes Inadequate airflow to unit Check the operation of the indoor ...

Page 57: ...ETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB HEAT PUMP SUPPLY AIR GAS HEAT SUPPLY AIR PRESSURES GAS INLET PRESSURE IN W C GAS MANIFOLD PRESSURE HIGH STAGE IN W C GAS MANIFOLD PRESSURE LOW STAGE IN W C REFRIGERANT SUCTION PSIG SUCTION LINE TE...

Page 58: ...Corp S 7310 W Morris St S Indianapolis IN 46231 Edition Date 05 13 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 48VR 01SI Replaces New 48VR A ...

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