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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53480070-01

Printed in U.S.A.

Form 48/50P-2SI

Pg 1

9-09

Replaces: New

Installation Instructions

 Part Numbers: CRLOWAMB033A00 THROUGH CRLOWAMB038A00

CONTENTS

Page

SAFETY CONSIDERATIONS

. . . . . . . . . . . . . . . . . . . . . . 1

GENERAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1-3

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-12

Pre-Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Step 1 — Install Field-Fabricated Wind Baffles

 . . . 3

Step 2 — Mounting and Electrical Connections

for Motormaster

®

 V Control

 . . . . . . . . . . . . . . . . . . . . 5

Step 3 — Configure Motormaster V Control

 . . . . . 11

Step 4 — Test Motormaster V Control

 . . . . . . . . . . . 11

START-UP

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11-13

TROUBLESHOOTING

. . . . . . . . . . . . . . . . . . . . . . . . .  13-15

SAFETY CONSIDERATIONS

Installation, start-up, and servicing of this equipment can be

hazardous due to system pressures, electrical components, and

equipment location (roofs, elevated structures, etc.).

Only trained, qualified installers and service technicians

should install, start up, and service this equipment.

When working on this equipment, observe precautions in

the literature and on tags, stickers, and labels attached to the

equipment and any other safety precautions that may apply.

 

GENERAL

This book contains instructions for the installation, start-up,

and service of the Motormaster V (MMV) control on

48/50P030-100 units.

The Motormaster V control is a motor speed control device

which adjusts condenser fan motor speed in response to varying

liquid refrigerant pressure. A properly applied Motormaster V

control extends the operating range of air-conditioning systems

and permits operation at lower outdoor ambient temperatures.

To operate these units at very low ambient temperatures,  Mo-

tormaster V controls (Fig. 1) must be added. Field-fabricated and

installed wind baffles are also required for units in areas with pre-

vailing winds of more than 5 mph (8 kph) and where tempera-

tures drop below 32 F (0° C). The Motormaster V control permits

operation of the unit to an ambient temperature of –20 F (–29 C).

The control regulates the speed of one or two 3-phase fan motors

depending on unit size. Replacement of the fan motor on most

units is not necessary since the control is compatible with the

factory-installed fan motors. To verify that unit fan motors are

compatible with the control see Table 1.

See Tables 2-4 for the Motormaster V control accessory pack-

age usage and contents. Field wiring of control is required.

Table 1 — Replacement Motor Part Numbers

 

WARNING

Open all remote disconnects before servicing this equip-

ment. Electrical shock could result in personal injury.

48/50P2,P3,P4,P5 UNIT SIZE

VOLTAGE

ACCESSORY PART NUMBER

035

208/230-3-60

Not Required, Std Unit Motor

400-3-50, 460-3-60

Not Required, Std Unit Motor

575-3-60

Not Required, Std Unit Motor

380-3-60

HD56AK380

030, 040-060

208/230-3-60

HD52AK002

400-3-50, 460-3-60

HD52AK002

575-3-60

Not Required, Std Unit Motor

380-3-60

Not Required, Std Unit Motor

070

208/230-3-60

HD52AK002 (2 Required)

400-3-50, 460-3-60

HD52AK002 (2 Required)

575-3-60

Not Required, Std Unit Motor

380-3-60

Not Required, Std Unit Motor

075-100

208/230-3-60

Not Available

400-3-50, 460-3-60

HD52AK002 (2 Required)

575-3-60

Not Required, Std Unit Motor

380-3-60

Not Available

48/50P2,P3,P4,P5030-100

Low Ambient Operation

MOTORMASTER

®

 V Control Accessory

50/60 Hz

Summary of Contents for CRLOWAMB033A00

Page 1: ...nd permits operation at lower outdoor ambient temperatures To operate these units at very low ambient temperatures Mo tormaster V controls Fig 1 mustbe added Field fabricated and installedwindbaffles...

Page 2: ...HY10KB151 3 HY10KB151 3 Fuse 20A KTK R Class CC HY10KB200 3 Harness Assembly 48ZZ401971 Harness Assembly 48EJ402454 Harness Assembly 48ZZ402001 Label 48ZZ502002 Transducer HK05ZZ001 Transducer Harness...

Page 3: ...CRLOWAMB037A00 CRLOWAMB038A00 Connector 1 2 in HW60EA001 2 Connector 1 in HW60HH006 2 Controller 230 V 2 Hp HR46TN001 2 Controller 460 V 2 Hp HR46TN002 2 Controller 575 V 2 Hp HR46TN003 2 Enclosure 30...

Page 4: ...ils NOTE 48 50P030 035 and 070 100 units do not require baffles UNIT SIZE QUANTITY DIMENSION A in mm 030 035 Not Used 040 060 2 78 125 0 125 1984 3 070 100 Not Used BAFFLE INSTALLATION LOCATION SIZES...

Page 5: ...wire of transducer cables under one of the lower MMV mounting screws 7 Make remaining electrical connections to MMV see Fig 8 a In main control box disconnect black red blue and green wires from load...

Page 6: ...outine 090 100 1 Controlled by the ComfortLink head pressure control routine 2 MMV B 3 Controlled by the ComfortLink head pressure control routine 4 5 6 MMV A Control Box 1 2 Control Box 1 2 3 Control...

Page 7: ...N THE WIRES ALONG THE OUTSIDE OF THE COIL TRAY Fig 5 MMV Control Mounting 48 50P040 Units a48 8563 RUN ELECTRICAL HARNESSES UP THE SIDE OF THE UNIT IN THE SPACE BETWEEN THE CORNER POST AND THE CONTROL...

Page 8: ...IONS FR A OFC1 13 14 C1 C2 ADD FAN RELAY FR IN PARALLEL WITH OFC1 CCB MM F BLU YEL A B C TB BLU RED BLK GRN YEL DRAIN RED BLK BLU RED BLK GRY WHT 11 12 13 22 23 21 FR A Fig 8 Motormaster V Accessory W...

Page 9: ...liquid line ser vice Schrader ports located under the V coils of the con denser fan sections of refrigerant circuit A and B Circuit A is the one closest to the Indoor Fan Motor section and circuit B...

Page 10: ...bel the opposite end of this harness as FR A and the other Motormaster VFD harness 48ZZ402001 to the NO contact of FR B label the opposite end of this harness as FR B Run the har nesses along the bott...

Page 11: ...when the compressor en gages The control will adjust the fan speed to maintain ap proximately 320 psig Above that pressure the fan should op erate at full speed For size 030 060 units the Motormaster...

Page 12: ...2 T3 B B BLK 1 2 5 6 11 12 2 14 13A 13B 13C 15 5 9 FR A MMPT A 230 3 60 SHOWN REFER TO TABLE 4 FOR ALTERNATE VOLTAGE CONNECTIONS FR A OFC 3 13 14 C1 C2 ADD FAN RELAY FR A IN PARALLEL WITH OFC 3 MMF A...

Page 13: ...ion of observing system operation and VFD display information If the liquid line pressure is above the set point and the VFD is running at full speed this is a normal condition The fan CANNOT go any f...

Page 14: ...50 P28 Fixed boost 0 5 at low frequencies 0 5 0 5 0 5 P29 Accel boost 0 0 0 0 P30 Slip compensation 0 0 0 0 P31 Preset spd 1 speed if loss of control signal 57 57 47 P32 Preset spd 2 0 0 0 0 P33 Pres...

Page 15: ...User data and Carrier defaults in the EPM are corrupted Restore factory defaults by toggling P48 to another mode Then set P48 to desired mode to restore all defaults for that mode See Drive Programmin...

Page 16: ...to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53480070 01 Printed in U S A Form 48 50P 2SI Pg 16 9 09 Replaces New Copy...

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