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14

3. If Y1 is energized, and compressor no. 1 is already

energized and the room thermostat calls for Y2,
compressor no. 1 continues to operate. If Y2 remains
energized for more than 20 minutes, compressor no. 2
is energized.

NOTE: Compressor no. 2 cannot be energized unless there is a
signal for Y2 from the space thermostat.

4. If compressor no. 2 is energized, and the Y2 signal

from the thermostat is satisfied, compressor no. 1 and
2 are deenergized. If the thermostat reenergizes Y2
will start compressor no. 1 and (after the 2-minute
interstage delay) compressor no. 2.

5. If compressor no. 1 is energized and the thermostat is

satisfied, compressor no. 1, the OFM, and IFM are
deenergized and the EconoMi$er modulates closed.

When the OAT is below the MECH CLG LOCKOUT set

point, the compressors remain off.
HEATING — When the room thermostat calls for heat, the
heating controls are energized as described in the rooftop unit
Installation, Start-Up and Service Instructions.The IFM is ener-
gized and the EconoMi$er damper modulates to the minimum
position. When the thermostat is satisfied, the damper modu-
lates closed.
VENTILATION (CONTINUOUS FAN) — When the room
thermostat is set for continuous fan, the EconoMi$er damper
remains at minimum position as long as the IFM is energized.
When the IFM cycles off, the damper modulates closed.
VENTILATION CONTROL — If a CO

2

 sensor is connected

to the EconoMi$er controller and the IFM is energized, the
EconoMi$er minimum position increases if the CO

2

 level is

greater than the CO

2

 set point. The set point is adjustable

between 800 and 1,400 ppm through the CO

2

 SP potentiometer

located on the EconoMi$er control. The greater the difference
between the actual CO

2

 level and the set point, the greater

amount the damper modulates open.
SUPPLY AIR LOW LIMIT — The Supply Air Low Limit
(SALL) control strategy is used to protect the mechanical
equipment. The SALL will override the minimum position set
point and the damper command from the ventilation control
strategy if SAT drops below 45 F. The outdoor-air damper is
completely closed when the SAT reaches 35 F. If mechanical
cooling is energized, it will stay energized.

TROUBLESHOOTING

NOTE: Refer to Tables 5-7 for troubleshooting information.

LED Indication — 

The EconoMi$er controller features an

onboard diagnostic LED (light-emitting diode) that flashes to
indicate its status. See Table 6 for flash codes. The controller
also has terminal connections (REM LED) for remotely mount-
ing an LED, if desired. The flash code priorities are as follows:

1. On/Off or continuous flash
2. Critical fault
3. Non critical fault

If any sensors are opened, shorted, or removed, the

EconoMi$er determines whether the failure is critical or non-
critical and flashes the appropriate code. See Table 7 for proce-
dures. If a non-critical sensor fault occurs (i.e., outdoor air
humidity), the EconoMi$er automatically reconfigures its con-
trol strategy to a more appropriate mode. If a critical sensor
fault occurs (i.e., supply air sensor), the EconoMi$er reverts to
a safe mode of operation until the sensor problem is resolved.
See Table 6.

Manual      Configuration     Pushbutton      — 

 The

EconoMi$er controller also features an onboard pushbutton
(CONFIG) to help troubleshoot the system. Pressing this but-
ton for more than three seconds, but less than ten seconds and

then releasing will start the automatic test procedure. The
damper will modulate fully open, wait, and modulate closed.
This process takes three minutes to complete. Use this feature
to determine if the actuator can be commanded.

If the CONFIG button is pressed and held for ten seconds or

more then released, the EconoMi$er controller reconfigures its
mode of operation based on the sensors that are connected and
functioning normally, and cancels the automatic test procedure.

If the EconoMi$er controller recognized a non-critical

sensor fault, and flashed a code (i.e., FLASH 6, outdoor air
humidity sensor fault) the FLASH CODE will be cleared, and
normal operation begins. Ensure faulty sensor is removed
before clearing faults.

If  the EconoMi$er controller recognizes a critical sensor

fault, and flashes a code (i.e., FLASH 4, supply air sensor fault)
the FLASH code will not be cleared, and the EconoMi$er will
remain in the safe operation mode. The sensor fault must be
corrected to enable EconoMi$er to revert to normal operation.

Sensor Characteristics — 

The discharge air, outdoor air,

and return air temperature sensors are Negative Temperature
Coefficient (NTC) type. Their respective temperature versus
resistance values are shown in Table 5.

The OA and RA humidity sensors have an output signal of

0 to 5 VDC based upon a relative humidity value of 0 to 100%.
See Fig. 46.

The CO

2

 input of 2 to 10 VDC is based upon a 0 to

2000 ppm and shown in Fig. 47.

Table 5 — Temperature vs Resistance

DEGREES F

DEGREE C

RESISTANCE

0

–18

19,208

10

–12

14,062

20

–7

10,408

30

–1

7,784

40

4

5,880

50

10

4,484

60

16

3,450

70

21

2,678

80

27

2,095

90

32

1,652

100

38

1,313

5

4

3

2

1

0

0%

20%

40%

60%

80%

100%

RELATIVE HUMIDITY (RH)

VDC

VDC

0

500

1000

1500

2000

10

8

6

4

2

0

PARTS PER MILLION (ppm)

Fig. 46 — Output Signal vs Relative Humidity

Fig. 47 — Output Signal vs CO

2

 (ppm)

Summary of Contents for CRECOMZR 004A01 Series

Page 1: ...wo functions for the EconoMi er controller it determines the availability of free cooling EconoMi er changeover and it disables compressors at low ambient temperatures mechanical cooling lockout When free cooling is available the EconoMi er sequences free cooling with up to two stages of mechanical cooling to maintain comfort in the space When free cooling is not avail able the EconoMi er modulate...

Page 2: ...ainer to the hood using the screws provided Repeat the process for the barometric exhaust air screen Do not attach completed Fig 6 hood assembly to unit at this time UNIT PACKAGE NO QTY CONTENTS 3 to 6 Ton Vertical CRECOMZR 004A01 1 Outdoor Air Opening Panel 1 Outdoor Air Hood Top 2 Outdoor Air Hood Sides 1 Exhaust Air Hood Top 2 Exhaust Air Hood Sides 1 Exhaust Air Bottom Bracket 2 Screen Retaine...

Page 3: ...4 12 Mount the supply air temperature sensor to the lower left portion of the indoor blower housing with the two 2 screws provided see Fig 15 Connect the violet and pink wires to the corresponding connections on the supply air temperature sensor Replace the indoor fan motor access panel SEAL STRIP SEAL STRIP OUTDOOR AIR HOOD TOP SCREEN RETAINER OUTDOOR AIR INLET SCREENS OUTDOOR AIR HOOD SIDES ASSE...

Page 4: ...ETURN AIR SENSOR VIOLET WHITE RED OAT COM OAH 15 V RAT COM RAH 15 V ECONOMI ER CONTROLLER PINK TEMP TEMP VIOLET SUPPLY AIR TEMPERATURE SENSOR V 24 COM VAC SENSOR CO2 COM DAT COM REM POT COM LED COM CO2 CO2 LEGEND Fig 11 EconoMi er Wiring OAT Outdoor Air Thermostat Fig 12 EconoMi er Sensor Wiring ...

Page 5: ...1 BLU GRAY H4 SECONDARY 230VAC X4 X1 HT01AH850 460 VAC RED H1 GRAY H2 SECONDARY 230VAC X4 X1 HT01AH859 575 VAC 23 13 11 21 230VAC OR BLACK L1 BLUE L2 COMPRESSOR 1 CONTACTOR FIELD SUPPLIED WIRING GREEN GND 2 x 4 IN HANDY BOX X3 X2 H2 H3 X2 X3 TO FUSED DISCONNECT Fig 13 Wiring Diagram for Power Exhaust System Fig 14 Indoor Fan Motor Access Panel Location FAN 1 FAN 2 CAPACITOR 2 CAPACITOR 1 RELAY 2 R...

Page 6: ... EconoMi er plug into the unit wiring harness 9 Remove the shipping tape from the barometric relief dampers and ensure the dampers move freely See Fig 18 10 Remove the indoor fan motor access panel see Fig 14 11 Mount the Supply Air SA temperature sensor to the lower left portion of the indoor blower housing with the screws provided See Fig 15 12 Connect the violet and pink wires to the correspond...

Page 7: ...n retainer to the hood using the screws provided Repeat the process for the EA screen 5 Install the complete hood assembly on the unit and secure using the screws provided See Fig 22 ITEM QUANTITY PART NO DESCRIPTION 1 1 50DK508295 Label JCI Economizer 2 5 AL48AM217 Screw 3 1 50CK504722 Label 4 1 HY76TB035 Wire Tie 5 1 AL56AU126 Screw 6 1 50HJ402257 Upper Filter Panel Assembly or reuse existing pa...

Page 8: ...aust hood 1 Install the 3 4 x 3 4 in seal strip on the top panel of the power exhaust hood Install the 1 8 x 7 8 in seal strip on the power exhaust hood side panels and bottom panel Assemble the power exhaust side panels then bottom panel as shown in Fig 23 2 Attach the hood top panel to the side panels 3 Skip Step 4 if this is a retrofit installation 4 Assemble the OA side panels then top panel t...

Page 9: ...ure the complete hood assembly to the rooftop using the screws provided POWER EXHAUST HOOD SIDE BRACE POWER EXHAUST HOOD TOP PANEL U CLIPS 4 FAN ASSEMBLY POWER EXHAUST HOOD SCREEN POWER EXHAUST HOOD BOTTOM PANEL EXHAUST FAN DIVIDER PLATE U CLIP 4 POWER EXHAUST HOOD SIDE NO 10 SHEET METAL SCREW 4 POWER EXHAUST HOOD SCREEN Fig 26 Power Exhaust Hood Cross Section Fig 27 U Clip Installation 1 2 3 1 2 ...

Page 10: ... orientation for a vertical EconoMi er and Fig 36 for a horizontal EconoMi er 2 Open the barometric relief dampers 3 Mount the bracket to the inside of the EconoMi er using a 5 16 in nut driver and the two No 10 self drilling screws provided TO WIRE THE RETURN AIR TEMPERATURE SENSOR OR THE RETURN AIR ENTHALPY SENSOR 1 Remove the knockout plug See Fig 36 or 37 2 Feed the wires through the knockout ...

Page 11: ...o rotate SW no 1 adjuster downward toward zero until resistance is encountered Turn the adjuster in the opposite direc tion until the first stage is energized See Fig 38 or 39 Adjusting Switch 2 SW no 2 has an adjustable trip point from 20 to 90 degrees The adjuster for SW no 2 is factory set at 63 degrees To change the factory setting 1 Reset the Minimum Position Set Point located on the controll...

Page 12: ...entilation Air Minimum Position Set Up If ven tilation air is not required proceed to Step 5 If ventilation air is required perform the following 1 The indoor fan must be on to set the ventilation air Either put the thermostat in the continuous fan mode or jumper the R and G terminals at the rooftop unit con nection board 2 Locate the minimum position MIN POS potentiome ter Turn the potentiometer ...

Page 13: ...er amount of outdoor air to enter the unit If the SAT drops below 53 F the outdoor air damper modulates closed to reduce the amount of outdoor air When the SAT is between 53 and 57 F the EconoMi er maintains its position If outdoor air alone cannot satisfy the cooling requirements of the conditioned space and the OAT is above the MECH CLG LOCKOUT set point the EconoMi er integrates free cooling wi...

Page 14: ... if desired The flash code priorities are as follows 1 On Off or continuous flash 2 Critical fault 3 Non critical fault If any sensors are opened shorted or removed the EconoMi er determines whether the failure is critical or non critical and flashes the appropriate code See Table 7 for proce dures If a non critical sensor fault occurs i e outdoor air humidity the EconoMi er automatically reconfig...

Page 15: ...he Indoor Evaporator Fan Contactor IFC or that 24 VAC is present at the Indoor Evaporator Fan On IFO terminal Check whether 24 VAC is present at Plug PL6 1 red wire and or PL6 3 black wire If 24 VAC is not present check wiring See unit label diagram Check proper thermostat connection to G on the connection board No Power to EconoMi er Controller Check to ensure that 24 VAC is present across Termin...

Page 16: ...e between the wires The values should be the same as the original test If the temperature versus resistance does not coincide with the appropriate value replace the sensor Make sure the tan and violet wires are connected on both ends at the sensor and the controller Damper Position Less than Minimum Position Set Point Supply Air Low Limit Strategy Controlling The supply air temperature is less tha...

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