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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

PC 111

Catalog No. 534-80004

Printed in U.S.A.

Form 48/50-56SI

Pg 16

1-01

Replaces: 48/50-49SI

Book 1 1 1 4 4 4
Tab

1a 1b 5a 5a 6a 6b

Copyright 2001 Carrier Corporation

Table 7 — Troubleshooting (cont)

PROBLEM

CAUSE

REMEDY

Damper Position
Limited to
Minimum Position

Minimum Position Set
Incorrectly

Verify MIN POS (%) is set greater than zero. Adjust the MIN POS (%)
to 100% to verify operation, and then set to correct setting.

EconoMi$er Changeover
Set Point Set Too High or
Too Low

Set at correct value. See Table 3.

Supply Air Temperature
Sensor Faulty

If STATUS light is flashing 4 flashes, the supply air temperature sensor is
faulty. Check the wiring from the sensor to the controller. Using Table 5 verify the 
temperature versus resistance of the sensor if accurate at ambient conditions. Set 
the multimeter in the resistance mode to 10k ohms. Disconnect the wires from the 
sensor, and measure across the 2 terminals. If accurate, reconnect the wires. Dis-
connect the wires from DAT (violet) and COM (pink) at the controller.
Using the same technique, measure the resistance between the wires. The values 
should be the same as the original test. If the temperature versus resistance does 
not coincide with the appropriate value, replace the sensor. Make sure the violet 
and pink wires are connected on both ends, at the sensor and the controller.

Outdoor Air Temperature
Sensor Faulty

If STATUS light is flashing 5 flashes, the outdoor air temperature sensor is
faulty. Check wiring from the sensor to the controller. Using Table 5, verify the tem-
perature versus resistance of the sensor is accurate at ambient conditions. Set the 
multimeter in the resistance mode to 10k ohms. Disconnect the wires from the 
sensor, and measure across the 2 terminals. If accurate, reconnect the wires. Dis-
connect the wires from OAT (tan) and COM (violet) at the controller.
Using the same technique, measure the resistance between the wires. The values 
should be the same as the original test. If the temperature versus resistance does 
not coincide with the appropriate value, replace the sensor. Make sure the tan and 
violet wires are connected on both ends, at the sensor and the controller.

Damper Position
Less than Minimum
Position Set Point

Supply Air Low Limit
Strategy Controlling

The supply-air temperature is less than 45 F, causing the minimum
position to decrease. Refer to the Start-Up section. Verify correct
setting of the MIN POS (%). If correct, EconoMi$er is operating correctly.

Damper Does Not
Return to Minimum
Position

CO

2

 Ventilation Strategy

Controlling

If a CO

2

 sensor is being used, and the damper position is greater than

minimum position, the ventilation control strategy is controlling. Refer to
The Start-Up instructions. EconoMi$er is operating correctly.

Damper Does Not
Close on Power Loss

Damper Travel
Restricted

Check to ensure the damper is not blocked.

Compressor(s) Do
Not Start

No Input Signal from
Thermostat

Check for 24 VAC on G, Y1 and Y2 (if applicable) at TB1. If not present, check the 
set point at the T-Stat, and the connections between the T-Stat and the rooftop. If 
present, check for 24 VAC at G, Y1 and Y2 on the EconoMi$er controller.

Mechanical Cooling
Lockout in Effect

The outdoor air temperature is below Mechanical Cooling Lockout set point. Dis-
able Mechanical Cooling Lockout by turning the set point to full counterclockwise 
position (off). Compressor(s) should start. Adjust to the desired set point.

Minimum Off or Interstage
Delay in Effect

Minimum off time of 2 minutes of interstage time of 2 minutes may be keeping 
compressor off. Wait for completion of the time delay before taking further action.

Status Light is
Flashing

Fault Condition

Refer to Table 6 for a list of Flash Codes and the appropriate action.

Power Exhaust Does
Not Start

No Primary Power Supply

Reset the MIN POS (%) to 100%. The OA Damper should open, and both fans 
should energize. Reset MIN POS (%) to the correct setting.
Make sure line voltage was correctly installed, and proper voltage is present.

Verify the 2 auxiliary settings within the actuator are correct.

Make sure 3-pin and 4-pin Molex connections are tight and properly installed.

Summary of Contents for CRECOMZR 004A01 Series

Page 1: ...wo functions for the EconoMi er controller it determines the availability of free cooling EconoMi er changeover and it disables compressors at low ambient temperatures mechanical cooling lockout When free cooling is available the EconoMi er sequences free cooling with up to two stages of mechanical cooling to maintain comfort in the space When free cooling is not avail able the EconoMi er modulate...

Page 2: ...ainer to the hood using the screws provided Repeat the process for the barometric exhaust air screen Do not attach completed Fig 6 hood assembly to unit at this time UNIT PACKAGE NO QTY CONTENTS 3 to 6 Ton Vertical CRECOMZR 004A01 1 Outdoor Air Opening Panel 1 Outdoor Air Hood Top 2 Outdoor Air Hood Sides 1 Exhaust Air Hood Top 2 Exhaust Air Hood Sides 1 Exhaust Air Bottom Bracket 2 Screen Retaine...

Page 3: ...4 12 Mount the supply air temperature sensor to the lower left portion of the indoor blower housing with the two 2 screws provided see Fig 15 Connect the violet and pink wires to the corresponding connections on the supply air temperature sensor Replace the indoor fan motor access panel SEAL STRIP SEAL STRIP OUTDOOR AIR HOOD TOP SCREEN RETAINER OUTDOOR AIR INLET SCREENS OUTDOOR AIR HOOD SIDES ASSE...

Page 4: ...ETURN AIR SENSOR VIOLET WHITE RED OAT COM OAH 15 V RAT COM RAH 15 V ECONOMI ER CONTROLLER PINK TEMP TEMP VIOLET SUPPLY AIR TEMPERATURE SENSOR V 24 COM VAC SENSOR CO2 COM DAT COM REM POT COM LED COM CO2 CO2 LEGEND Fig 11 EconoMi er Wiring OAT Outdoor Air Thermostat Fig 12 EconoMi er Sensor Wiring ...

Page 5: ...1 BLU GRAY H4 SECONDARY 230VAC X4 X1 HT01AH850 460 VAC RED H1 GRAY H2 SECONDARY 230VAC X4 X1 HT01AH859 575 VAC 23 13 11 21 230VAC OR BLACK L1 BLUE L2 COMPRESSOR 1 CONTACTOR FIELD SUPPLIED WIRING GREEN GND 2 x 4 IN HANDY BOX X3 X2 H2 H3 X2 X3 TO FUSED DISCONNECT Fig 13 Wiring Diagram for Power Exhaust System Fig 14 Indoor Fan Motor Access Panel Location FAN 1 FAN 2 CAPACITOR 2 CAPACITOR 1 RELAY 2 R...

Page 6: ... EconoMi er plug into the unit wiring harness 9 Remove the shipping tape from the barometric relief dampers and ensure the dampers move freely See Fig 18 10 Remove the indoor fan motor access panel see Fig 14 11 Mount the Supply Air SA temperature sensor to the lower left portion of the indoor blower housing with the screws provided See Fig 15 12 Connect the violet and pink wires to the correspond...

Page 7: ...n retainer to the hood using the screws provided Repeat the process for the EA screen 5 Install the complete hood assembly on the unit and secure using the screws provided See Fig 22 ITEM QUANTITY PART NO DESCRIPTION 1 1 50DK508295 Label JCI Economizer 2 5 AL48AM217 Screw 3 1 50CK504722 Label 4 1 HY76TB035 Wire Tie 5 1 AL56AU126 Screw 6 1 50HJ402257 Upper Filter Panel Assembly or reuse existing pa...

Page 8: ...aust hood 1 Install the 3 4 x 3 4 in seal strip on the top panel of the power exhaust hood Install the 1 8 x 7 8 in seal strip on the power exhaust hood side panels and bottom panel Assemble the power exhaust side panels then bottom panel as shown in Fig 23 2 Attach the hood top panel to the side panels 3 Skip Step 4 if this is a retrofit installation 4 Assemble the OA side panels then top panel t...

Page 9: ...ure the complete hood assembly to the rooftop using the screws provided POWER EXHAUST HOOD SIDE BRACE POWER EXHAUST HOOD TOP PANEL U CLIPS 4 FAN ASSEMBLY POWER EXHAUST HOOD SCREEN POWER EXHAUST HOOD BOTTOM PANEL EXHAUST FAN DIVIDER PLATE U CLIP 4 POWER EXHAUST HOOD SIDE NO 10 SHEET METAL SCREW 4 POWER EXHAUST HOOD SCREEN Fig 26 Power Exhaust Hood Cross Section Fig 27 U Clip Installation 1 2 3 1 2 ...

Page 10: ... orientation for a vertical EconoMi er and Fig 36 for a horizontal EconoMi er 2 Open the barometric relief dampers 3 Mount the bracket to the inside of the EconoMi er using a 5 16 in nut driver and the two No 10 self drilling screws provided TO WIRE THE RETURN AIR TEMPERATURE SENSOR OR THE RETURN AIR ENTHALPY SENSOR 1 Remove the knockout plug See Fig 36 or 37 2 Feed the wires through the knockout ...

Page 11: ...o rotate SW no 1 adjuster downward toward zero until resistance is encountered Turn the adjuster in the opposite direc tion until the first stage is energized See Fig 38 or 39 Adjusting Switch 2 SW no 2 has an adjustable trip point from 20 to 90 degrees The adjuster for SW no 2 is factory set at 63 degrees To change the factory setting 1 Reset the Minimum Position Set Point located on the controll...

Page 12: ...entilation Air Minimum Position Set Up If ven tilation air is not required proceed to Step 5 If ventilation air is required perform the following 1 The indoor fan must be on to set the ventilation air Either put the thermostat in the continuous fan mode or jumper the R and G terminals at the rooftop unit con nection board 2 Locate the minimum position MIN POS potentiome ter Turn the potentiometer ...

Page 13: ...er amount of outdoor air to enter the unit If the SAT drops below 53 F the outdoor air damper modulates closed to reduce the amount of outdoor air When the SAT is between 53 and 57 F the EconoMi er maintains its position If outdoor air alone cannot satisfy the cooling requirements of the conditioned space and the OAT is above the MECH CLG LOCKOUT set point the EconoMi er integrates free cooling wi...

Page 14: ... if desired The flash code priorities are as follows 1 On Off or continuous flash 2 Critical fault 3 Non critical fault If any sensors are opened shorted or removed the EconoMi er determines whether the failure is critical or non critical and flashes the appropriate code See Table 7 for proce dures If a non critical sensor fault occurs i e outdoor air humidity the EconoMi er automatically reconfig...

Page 15: ...he Indoor Evaporator Fan Contactor IFC or that 24 VAC is present at the Indoor Evaporator Fan On IFO terminal Check whether 24 VAC is present at Plug PL6 1 red wire and or PL6 3 black wire If 24 VAC is not present check wiring See unit label diagram Check proper thermostat connection to G on the connection board No Power to EconoMi er Controller Check to ensure that 24 VAC is present across Termin...

Page 16: ...e between the wires The values should be the same as the original test If the temperature versus resistance does not coincide with the appropriate value replace the sensor Make sure the tan and violet wires are connected on both ends at the sensor and the controller Damper Position Less than Minimum Position Set Point Supply Air Low Limit Strategy Controlling The supply air temperature is less tha...

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