Carrier CPLPCONV013A00 Installation Instructions Manual Download Page 7

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YEL

CAPS

LGPS

PLUG P1

FURNACE CONTROL BOARD

LEGEND
ORN = ORANGE
YEL = YELLOW
LGPS = LOW GAS PRESSURE SWITCH
CAPS = COMBUSTION AIR PRESSURE SWITCH

ORN

ORN

 = QUICK CONNECTION

A06487

Fig. 8 -- Pressure Switch Wiring for Two--Stage Units

Table 2 – Two--Stage Sequence of Operations

Inducer Pre--Purge Period: When the inducer motor comes up on high speed, the pressure switch closes, and the Infinity

t

ignition control

on the furnace board begins a 15 sec pre--purge period. If the pressure switch fails to remain closed, the inducer will remain running. After

the pressure switch recloses, the Infinity ignition control will begin a 15 sec pre--purge period.

Trial--for--Ignition Sequence: The spark igniter will spark for 3 sec, the main gas valve relay contact closes to energize the gas valve on low
stage. After 5 sec, the igniter is de--energized and a 2--sec flame--proving period begins.

NOTE:

The unit always lights on high speed inducer and low stage gas valve operation.

Flame--Proving: When the burner flame is proved at the flame--proving sensor, the furnace control determines what heating stage to run
based on feedback from the User Interface (UI). If the UI is asking for low stage gas heat, the ignition control will change the inducer speed

to low speed and keep the gas valve energized on low stage. If the UI is asking for high stage gas heat, the ignition control will maintain
running the inducer on high speed and energize the gas valve’s high stage relay to increase gas flow.

Table 3 – Two--Stage Rated Heating Input, Propane Gas (0--2000 ft [0--610 m] Altitude)

NAMEPLATE INPUT, HIGH STAGE (BTU/HR)

RATED HEATING INPUT PROPANE (BTU/HR)

HIGH STAGE

LOW STAGE

40,000

38,000

26,000

60,000

57,000

39,000

90,000

79,000

58,500

115,000

103,000

75,000

130,000

116,000

84,500

MANIFOLD

BURNER

BURNER FLAME 

(Blue in appearance)

C99021

Fig. 9 -- Monoport Burner

CPL

P

CONV

Summary of Contents for CPLPCONV013A00

Page 1: ...and in instructions or manu als be alert to the potential for personal injury Understand these signal words DANGER WARNING and CAUTION These words are used with the safety alert symbol DANGER identifi...

Page 2: ...MUST be shut off before disconnecting electrical power and proceeding with conversion WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before in...

Page 3: ...er access to the burner assembly The bracket may be removed by removing 2 screws on the control side and sliding the bracket forward bottom first If the fan partition bracket was removed slide bracket...

Page 4: ...e four screws saved from item 11 15 Remove the plug on the inlet end of the gas valve using a 3 16 in hex wrench 16 Install the 1 8 in NPT x 3 4 in 19 mm close pipe nipple where the plug was removed s...

Page 5: ...re switch is a safety device used to guard against adverse burner operating characteristics that can result from low gas supply pressure Switch opens at not less than 6 5 IN W C and closes at not grea...

Page 6: ...E ORIFICE 2 FLAME SENSOR MANIFOLD 40 000 BTUH UNITS CLOSED END PIPE PLUG CLOSED END BURNER 3 BURNER RACK SPARKER FLAME SENSOR ORIFICE 3 MANIFOLD 60 000 BTUH PIPE PLUG CLOSED END GAS VALVE LO HI O FF O...

Page 7: ...igniter is de energized and a 2 sec flame proving period begins NOTE The unit always lights on high speed inducer and low stage gas valve operation Flame Proving When the burner flame is proved at the...

Page 8: ...ks to check all connections A fire or explosion could result causing property damage personal injury and or loss of life WARNING 38 After all leaks are eliminated replace control access panel EXPLOSIO...

Page 9: ...8 NPTx 3 4 IN 19 1 MM CLOSE PIPE NIPPLE 1 8 ELBOW 1 8 ELBOW 1 8 NPTx 3 4 IN 19 1 MM CLOSE PIPE NIPPLE 1 8 NPTx 2 IN 50 8 MM NIPPLE LOW GAS PRESSURE SWITCH TWO A09016 Fig 11 Installing Elbows Nipples...

Page 10: ...easier access to the burner assembly The bracket may be removed by removing 2 screws located on the left side of the control compartment on the fan partition panel and sliding the bracket forward bott...

Page 11: ...on air pressure switch and connect it to the orange wire on the low gas pressure switch LGPS equipped with a 1 4 in male quick connect terminal The low gas pressure switch should have one unconnected...

Page 12: ...Fig 15 Single Stage Orifice Installation 1 2 3 4 5 6 7 8 9 10 11 12 LGPS PLUG J2 FURNACE CONTROL BOARD LEGEND ORN ORANGE YEL YELLOW LGPS LOW GAS PRESSURE SWITCH CAPS COMBUSTION AIR PRESSURE SWITCH ORN...

Page 13: ...occur the gas pressure at switch drops below low gas pressure switch setting and switch opens Any interruption in control circuit in which low gas pressure switch is wired quickly closes gas valve and...

Page 14: ...l 45 sec to energize the indoor blower motor On removal of the call for heat the gas valve will immediately shut down the inducer motor will run for an additional 5 sec and the indoor blower will run...

Page 15: ...ELBOW LOW GAS PRESSURE SWITCH 1 8 NPTx 2 IN 50 8 MM NIPPLE 1 8 NPTx 3 4 19 1MM CLOSE PIPE NIPPLE 1 8 NPTx 3 4 IN 19 1 MM CLOSE PIPE NIPPLE A09017 Fig 19 Installing Elbows Nipples and Pressure Switch o...

Page 16: ...St D Indianapolis IN 46231 Printed in U S A Edition Date 04 10 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No IIK CP...

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