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23

MAINTENANCE

To ensure continuing high performance, and to minimize the
possibility of premature equipment failure, periodic maintenance

must be performed on this equipment. This heat pump unit should
be inspected at least once each year by a qualified service person.

To troubleshoot unit, refer to Table 10.

NOTE

: TO EQUIPMENT OWNER: Consult your local dealer

about the availability of a maintenance contract.

PERSONAL INJURY AND UNIT DAMAGE HAZARD

Failure to follow this warning could result in personal injury

or death and unit component damage.
The ability to properly perform maintenance on this

equipment requires certain expertise, mechanical skills, tools

and equipment. If you do not possess these, do not attempt to

perform any maintenance on this equipment, other than those

procedures recommended in the Owner’s Manual.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow these warnings could result in personal

injury or death:

1. Turn off electrical power to the unit and install a lockout

tag before performing any maintenance or service on this
unit.

2. Use extreme caution when removing panels and parts.
3. Never place anything combustible either on or in contact

with the unit.

!

WARNING

UNIT OPERATION HAZARD

Failure to follow this caution may result in improper

operation.
Errors made when reconnecting wires may cause improper

and dangerous operation. Label all wires prior to

disconnecting when servicing.

CAUTION

!

The minimum maintenance requirements for this equipment are as

follows:

1. Inspect air filter(s) each month. Clean or replace when

necessary.

2. Inspect indoor coil, drain pan, and condensate drain each

cooling season for cleanliness. Clean when necessary.

3. Inspect blower motor and wheel for cleanliness each

cooling season. Clean when necessary.

4. Check electrical connections for tightness and controls for

proper operation each cooling season. Service when

necessary.

Step 1 — Air Filter

IMPORTANT

: Never operate the unit without a suitable air filter

in the return--air duct system. Always replace the filter with the
same dimensional size and type as originally installed. See Table 1
for recommended filter sizes.
Inspect air filter(s) at least once each month and replace
(throwaway--type) or clean (cleanable--type) at least twice during

each cooling season and twice during the heating season, or
whenever the filter becomes clogged with dust and lint.

Indoor Blower and Motor

NOTE

: All motors are pre--lubricated. Do not attempt to lubricate

these motors.

NOTE

: 460 volt units have a stepdown autotransformer that

supplies approximately 230 volts to a nominal 230 volt indoor
blower motor.
For longer life, operating economy, and continuing efficiency,
clean accumulated dirt and grease from the blower wheel and

motor annually.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Disconnect and tag electrical power to the unit before cleaning

the blower motor and wheel.

!

WARNING

To clean the blower motor and wheel:

1. Remove and disassemble blower assembly as follows:

a. Remove blower access panel (see Fig 22).

b. Disconnect 5 pin plug and 4 pin plug from indoor

blower motor. Remove capacitor if required.

c. On all units remove blower assembly from unit.

Remove screws securing blower to blower partition and
slide assembly out. Be careful not to tear insulation in

blower compartment.

d. Ensure proper reassembly by marking blower wheel and

motor in relation to blower housing before disassembly.

e. Loosen setscrew(s) that secures wheel to motor shaft,

remove screws that secure motor mount brackets to

housing, and slide motor and motor mount out of
housing.

2. Remove and clean blower wheel as follows:

a. Ensure proper reassembly by marking wheel orientation.

b. Lift wheel from housing. When handling and/or

cleaning blower wheel, be sure not to disturb balance
weights (clips) on blower wheel vanes.

c. Remove caked--on dirt from wheel and housing with a

brush. Remove lint and/or dirt accumulations from
wheel and housing with vacuum cleaner, using soft

brush attachment. Remove grease and oil with mild
solvent.

d. Reassemble wheel into housing.

e. Reassemble motor into housing. Be sure setscrews are

tightened on motor shaft flats and not on round part of

shaft. Reinstall blower into unit. Reinstall capacitor.

f. Connect 5 pin plug and 4 pin plug to indoor blower

motor.

g. Reinstall blower access panel (see Fig. 21).

3. Restore electrical power to unit. Start unit and check for

proper blower rotation and motor speeds during cooling
cycles.

50V

T

--

A

Summary of Contents for COMFORT 50VT-A

Page 1: ...ndensate Drain Pan 26 Outdoor Fan 26 Electrical Controls and Wiring 26 Refrigerant Circuit 26 Indoor Airflow 26 Metering Devices TXV Piston 26 Pressure Switches 27 Loss of Charge Switch 27 High Pressu...

Page 2: ...tructions shipped with curb See Fig 4 Install insulation cant strips roofing and flashing Ductwork must be attached to curb IMPORTANT The gasketing of the unit to the roof curb is critical for a water...

Page 3: ...3 A09410 Fig 2 50VT A24 30 Unit Dimensions 50VT A...

Page 4: ...4 A09411 Fig 3 50VT A36 60 Unit Dimensions 50VT A...

Page 5: ...mm B small common base IN mm B large base IN mm C IN mm D IN mm E IN mm F IN mm G IN mm H IN mm Small or Large CPRFCURB010A00 11 279 10 254 14 356 16 406 47 8 1214 32 4 822 2 7 69 30 6 778 46 1 1170 C...

Page 6: ...adapt to various sizes or kinds of loads 2 Instruction in any special operation or precaution 3 Condition of the load as it relates to operation of the lifting kit such as balance temperature etc Foll...

Page 7: ...commended 4 Seal insulate and weatherproof all external ductwork Seal insulate and cover with a vapor barrier all ductwork passing through conditioned spaces Follow latest Sheet Metal and Air Conditio...

Page 8: ...be using a minimum of field supplied 3 4 in PVC or field supplied 3 4 in copper pipe at outlet end of the 2 in 51 mm trap See Fig 9 Do not undersize the tube Pitch the drain tube downward at a slope o...

Page 9: ...o that they do not interfere with operation of unit A gray wire is standard on 3 phase units for connection to an economizer If an accessory electric heater is installed low voltage leads from heater...

Page 10: ...1000 10 x 10 254 x 254 1 2 1200 11 x 10 279 x 254 3 4 1400 11 x 10 279 x 254 3 4 1600 11 x 10 279 x 254 1 1750 11 x 10 279 x 254 1 High Pressure Switch psig Cutout Reset Auto 650 15 420 25 Loss of Cha...

Page 11: ...11 A11002 Fig 12 Connection Wiring Schematics 208 230 1 60 50VT A...

Page 12: ...12 A11001 Fig 12 Cont Ladder Wiring Schematics 208 230 1 60 50VT A...

Page 13: ...13 A11006 Fig 13 Connection Wiring Schematics 208 230 3 60 50VT A...

Page 14: ...14 A11005 Fig 13 Cont Ladder Wiring Schematics 208 230 3 60 50VT A...

Page 15: ...15 A10195 Fig 14 Connection Wiring Diagram 460 3 60 50VT A...

Page 16: ...16 A10195 Fig 14 Cont Ladder Wiring Diagram 460 3 60 50VT A...

Page 17: ...P Checking Cooling and Heating Control Operation Start and check the unit for proper control operation as follows 1 Place room thermostat SYSTEM switch or MODE control in OFF position Observe that blo...

Page 18: ...uctions and adjusted properly ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Disconnect electrical power to the unit and install lockout tag before cha...

Page 19: ...ressure 3 Select speed tap from Table 4 that will achieve required airflow from Table 2 4 Remove the vinyl cap off of the desired speed tap wire Refer to Table 3 for color coding 5 Connect the desired...

Page 20: ...he Heating mode Defrost The defrost control is a time temperature control which includes a field selectable time period DIP switch 1 and 2 on the board between defrost cycles of 30 60 90 or 120 minute...

Page 21: ...ack cfm 2461 2409 2339 2286 2192 2140 2062 1968 1874 50VT A60 Low Blue cfm 1445 1389 1341 1281 1236 1189 1139 1072 1027 Med Low Pink cfm 1678 1635 1602 1558 1513 1474 1438 1404 1349 Medium 1 Red cfm 1...

Page 22: ...0 10 0 12 0 13 0 15 0 17 0 18 0 20 0 23 Table 9 Electric Heat Pressure Drop Table in W C Small Cabinet 24 36 STATIC STANDARD CFM SCFM 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 5kw 0 00 0...

Page 23: ...air filter s at least once each month and replace throwaway type or clean cleanable type at least twice during each cooling season and twice during the heating season or whenever the filter becomes cl...

Page 24: ...24 A09412 Fig 18 Cooling Charging Table Subcooling 50VT A...

Page 25: ...OF2 OF1 ON QUIET SHIFT 120 30 60 60 30 90 INTERVAL TIMER OFF P3 DFT O R W 2 Y C T2 C C O DFT T1 Y P1 J1 SPEEDUP Speedup Pins Defrost interval DIP switches Quiet Shift A08020 Fig 19 Defrost Control 50V...

Page 26: ...trical Controls and Wiring Inspect and check the electrical controls and wiring annually Be sure to turn off the electrical power to the unit Remove access panels see Fig 22 to locate all the electric...

Page 27: ...gerant System This step covers the refrigerant system of the 50VT A including the compressor oil needed servicing systems on roofs containing synthetic materials the filter drier and refrigerant charg...

Page 28: ...ch must be removed remove and recover all system charge so that pressure gauges read 0 psig Never open system without breaking vacuum with dry nitrogen Check Defrost Thermostat The defrost thermostat...

Page 29: ...ils S Vacuum pumps will not remove moisture from oil S Do not use liquid line filter driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line long...

Page 30: ...efective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restriction in refrigerant syst...

Page 31: ...D IN PLACE VERIFY THAT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVA...

Page 32: ...S 7310 W Morris St S Indianapolis IN 46231 Edition Date 01 11 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 50VT 0...

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