background image

a. Place duct thermometers in return and supply ducts as near

furnace as possible. Be sure thermometers do not "see" heat
exchangers so that radiant heat does not affect thermometer
readings. This is particularly important with straight-run
ducts.

b. When thermometer readings stabilize, subtract return-air

temperature from supply-air temperature to determine tem-
perature rise.

c. Adjust air temperature rise by adjusting blower speed.

Increase blower speed to reduce temperature rise. Decrease
blower speed to increase temperature rise.

Disconnect the electrical power before changing the speed
tap. Failure to follow this warning could result in personal
injury.

d. To change blower motor speed selections for heating mode,

remove blower motor lead from control board HEAT
terminal. (See Fig. 14.) Select desired blower motor speed
lead from 1 of the other terminals and relocate it to HEAT
terminal. See Table 10 for lead color identification. Recon-
nect original lead on SPARE terminal.

Follow this same procedure for proper selection of COOL
speed selection.

Recheck temperature rise. It must be within limits specified
on unit rating plate. Recommended operation is at midpoint of
rise or above.

3. Set thermostat heat anticipator.

The thermostat heat anticipator must be set to match the amp
draw of the electrical components in the R-W circuit. Accurate
amp draw readings can be obtained at thermostat subbase
terminals R and W. Fig. 19 illustrates an easy method of
obtaining the actual amp draw. The amp reading should be
taken after the blower motor has started. See the thermostat
manufacturer’s instructions for adjusting the heat anticipator
and for varying the heating cycle length.

Table 9—Gas Rate (Cu Ft/Hr)

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

1

cu ft

2

cu ft

5

cu ft

1

cu ft

2

cu ft

5

cu ft

10
11
12
13
14

360
327
300
277
257

720
655
600
555
514

1800
1636
1500
1385
1286

50
51
52
53
54

72
71
69
68
67

144
141
138
136
133

360
355
346
340
333

15
16
17
18
19

240
225
212
200
189

480
450
424
400
379

1200
1125
1059
1000

947

55
56
57
58
59

65
64
63
62
61

131
129
126
124
122

327
321
316
310
305

20
21
22
23
24

180
171
164
157
150

360
343
327
313
300

900
857
818
783
750

60
62
64
66
68

60
58
56
54
53

120
116
112
109
106

300
290
281
273
265

25
26
27
28
29

144
138
133
129
124

288
277
267
257
248

720
692
667
643
621

70
72
74
76
78

51
50
48
47
46

103
100

97
95
92

257
250
243
237
231

30
31
32
33
34

120
116
113
109
106

240
232
225
218
212

600
581
563
545
529

80
82
84
86
88

45
44
43
42
41

90
88
86
84
82

225
220
214
209
205

35
36
37
38
39

103
100

97
95
92

206
200
195
189
185

514
500
486
474
462

90
92
94
96
98

40
39
38
38
37

80
78
76
75
74

200
196
192
188
184

40
41
42
43
44

90
88
86
84
82

180
176
172
167
164

450
439
429
419
409

100
102
104
106
108

36
35
35
34
33

72
71
69
68
67

180
178
173
170
167

45
46
47
48
49

80
78
76
75
73

160
157
153
150
147

400
391
383
375
367

110
112
116
120

33
32
31
30

65
64
62
60

164
161
155
150

Fig. 17—Redundant Automatic Gas Control

Valve

A00238

Fig. 18—Burner Flame

A89020

,

,

BURNER  FLAME

BURNER

MANIFOLD

Table 10—Speed Selector

COLOR

SPEED

FACTORY-

ATTACHED TO

Black

High

COOL

Yellow

(When present)

Medium-High

SPARE

Blue

Medium-Low

HEAT

Red

Low

SPARE

White

Common

L2/COM

19

Summary of Contents for 58RAV 170 Series

Page 1: ... literature on tags and on labels attached to or shipped with the unit and other safety precautions that may apply In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the Installation Standards Warm Air Heating and Air Condition ing Systems NFPA 90B ANSI NFPA 90B In Canada refer to the CAN CGA B149 1 and 2 M95 National Standard o...

Page 2: ...o be installed in a furnace follow items 1 through 5 before bringing the control or yourself into contact with the furnace Put all used AND new controls into containers before touching ungrounded objects 7 An ESD service kit available from commercial sources may also be used to prevent ESD damage Table 1 Dimensions In UNIT SIZE A D E VENT CONN SHIP WT LB 050 08 14 3 16 12 9 16 12 11 16 4 121 050 1...

Page 3: ...inances especially those that may not have kept pace with changing residential construction practices We require these instructions as a minimum for a safe installation Application of this furnace should be indoors with special attention given to vent sizing and material gas input rate air temperature rise and unit sizing Improper installation or misapplication of the furnace can require excessive...

Page 4: ...e ample space for servicing and cleaning Always comply with the minimum fire protection clearances shown on the unit rating plate This furnace shall not be installed directly on carpeting tile or any combustible material other than wood flooring The furnace may be installed on combustible flooring when installed with the accessory downflow subbase which is available from your distributor or branch...

Page 5: ...jacent to furnace all air for combustion must come from outdoors 2 Air from outside the structure requires 1 of the following methods a If combustion air is taken from outdoors through 2 vertical ducts the openings and ducts MUST have at least 1 sq in of free area per 4000 Btuh of total input for all equipment within the confined space See Fig 4 and Table 2 b If combustion air is taken from outdoo...

Page 6: ...The return air duct must be connected to return air opening inlet provided as shown in Fig 1 DO NOT cut into casing sides or back to attach any portion of return air duct Bypass humidifier connec tions should be made at ductwork or coil casing sides exterior to furnace Fig 3 Confined Space Air for Combustion and Ventilation from an Unconfined Indoor Space A93387 RETURN AIR 6 MIN FRONT SUPPLY AIR V...

Page 7: ...rking platform on location where all required furnace clearances are met See Fig 2 and 8 INSTALL FURNACE 1 Position furnace in desired location 2 Connect gas supply pipe See Fig 8 for typical piping entry 3 Install field supplied filter retainers as indicated in Fig 11 and Table 4 before connecting return air duct to furnace Table 3 Opening Dimensions In FURNACE CASING WIDTH APPLICATION PLENUM OPE...

Page 8: ...ed on a Combustible Floor A96284 CD5 OR CK5 COIL ASSEMBLY OR KCAKC COIL BOX FURNACE SHEET METAL PLENUM FLOOR OPENING COMBUSTIBLE FLOORING Fig 8 Typical Attic Installation A97516 30 IN MIN WORK AREA 6 MIN TYPE B VENT GAS ENTRY 24 24 SHEET METAL SEDIMENT TRAP MANUAL SHUTOFF GAS VALVE LINE CONTACT ONLY PERMISSIBLE BETWEEN LINES FORMED BY INTERSECTIONS OF THE TOP AND TWO SIDES OF THE FURNACE JACKET AN...

Page 9: ...ect to the furnace and to the meter If a flexible connector is required or allowed by the authority having jurisdiction black iron pipe shall be installed at the gas valve and extend a minimum of 2 in outside the furnace casing Use the proper length of pipes to avoid stress on the gas control manifold Failure to follow this warning could result in a gas leak causing fire explosion personal injury ...

Page 10: ...r 115 v wiring If polarity is incorrect control center status code indicator light will flash rapidly and furnace will not operate Fig 10 Horizontal Crawlspace Installation on Hanger Rods A96633 NOTES ANGLE IRON OR EQUIVALENT ROD LOCATION USING DIMPLE LOCATORS SEE DIMENSIONAL DWG FOR LOCATIONS 3 8 IN ROD 1 A 1 In clearance minimum between top of furnace and combustible material 2 The entire length...

Page 11: ... or controller manufacturer s instructions for proper connec tion A failure to follow this warning could result in fire NOTE A field supplied 115 v controlled relay connected to EAC terminals may be added if humidifier operation is desired during blower operation Step 11 Venting Refer to the national or local installation code such as NFGC in the United States or the NSCNGPIC in Canada for proper ...

Page 12: ...own for proper operation Some thermostats require a C terminal connection as shown If any of the original wire as supplied must be replaced use same type or equivalent wire W Y GND THERMOSTAT TERMINALS 1 2 3 Fig 14 Furnace Control A99255 HUMIDIFIER TERMINAL 24 VAC 0 5 AMP MAX LED OPERATION DIAGNOSTIC LIGHT HARNESS CONNECTOR 24 V TRANSFORMER SEC 2 SPARE 1 SPARE 2 EAC 1 EAC ELECTRONIC AIR CLEANER TE...

Page 13: ...t sensed the control closes the gas valve and repeats the ignition cycle NOTE Ignition sequence will repeat 3 additional times before a lockout occurs Lockout automatically resets after 3 hrs or can be manually reset by turning 115v off not at thermostat for 3 sec minimum then on again f Blower on delay Forty five sec after burner flame is proven the blower motor is energized on heating speed Simu...

Page 14: ...VAC CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOTE 7 COM HSIR EAC 1 START OL COM HI MED HI MED LO LO BLWM SCHEMATIC DIAGRAM NATURAL GAS PROPANE EAC 2 1 1 HSI 2 PL5 2 PL2 3 PL3 PR2 115VAC PR1 TRAN 24VAC 1 2 IDR TEST TWIN FU1 NOTE 6 CAP L2 PL1 8 FSE...

Page 15: ...ignal is present at control Component test sequence is as follows a Momentarily jumper TEST and COM 24V terminals until LED goes off b LED will display previous status 4 times c Inducer motor starts and continues to run for entire com ponent test d Hot surface igniter is energized for 15 sec then de energized e Blower motor operates on cooling speed for 10 sec then stops f Blower motor operates on...

Page 16: ... 43 2 8 43 2 9 43 3 0 43 3 1 4500 1025 43 2 6 43 2 6 43 2 7 43 2 8 43 2 9 ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 750 42 3 4 42 3 6 42 3 7 42 3 8 41 3 5 775 42 3 2 42 3...

Page 17: ...43 2 4 43 2 5 43 2 5 43 2 6 850 43 2 2 43 2 2 43 2 3 43 2 4 43 2 5 875 43 2 0 43 2 1 43 2 2 43 2 3 43 2 3 ALTITUDE RANGE FT AVG GAS HEAT VALUE AT ALTITUDE BTU CU FT SPECIFIC GRAVITY OF NATURAL GAS 0 58 0 60 0 62 0 64 0 66 Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure U S A Only 625 43 3 4 43 3 6 43 3...

Page 18: ...te cu ft hr X heating value Btu cu ft using natural gas heating value from local gas utility supplier EXAMPLE 0 2000 ft altitude Btu heating input Btu cu ft X cu ft hr Heating value of gas 1050 Btu cu ft Time for 1 revolution of 2 cu ft dial 82 sec Gas rate 88 cu ft hr from Table 9 Btu heating input 88 X 1050 92 400 Btuh In this example the orifice size and manifold pressure adjustment is within 2...

Page 19: ...e blower motor has started See the thermostat manufacturer s instructions for adjusting the heat anticipator and for varying the heating cycle length Table 9 Gas Rate Cu Ft Hr SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu ft 10 11 12 13 14 360 327 300 277 257 720 655 600 555 514 1800 1636 1500 1385 1286 50 51 52 5...

Page 20: ...ire harness c Turn on 115 v power to furnace d Set thermostat to call for heat and wait 1 minute When pressure switch is functioning properly hot surface igniter should NOT glow and control diagnostic light flashes a status code 31 If hot surface igniter glows when inducer motor is disconnected shut down furnace immediately Determine reason pressure switch did not function properly and correct con...

Page 21: ...cal Codes ____________ 1 4 in Upward Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate ____________ Temperature Rise Adjusted ____________ Thermostat Anticipator Setting Adjusted or ____________ Thermostat Cycle Rate 3 cycles per Hr CHECK SAFETY CONTROLS OPERATION ____________ Prima...

Page 22: ...22 ...

Page 23: ...23 ...

Page 24: ...e Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 9212 Packaged Service Training Classroom Service Training Copyright 2000 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 58ra16si Manufacturer reserves the right ...

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