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VENTING

Step 1—General Venting Requirements

Venting for furnace should be to the outside and in accordance
with local codes or requirements of local utility. In the absence of
local codes, venting should conform to the NFGC NFPA 54/ANSI
Z223.1-1992 Part 7 or CAN/CGA-B149 Installation Codes Sec-
tion 7, the vent manufacturer’s Installation Instructions, and the
A.G.A./GAMA Venting Tables supplied with furnace.

These furnaces are equipped with induced-combustion blowers
and are classified as Category I forced air furnaces in accordance
with ANSI/A.G.A. Z21.47 and C.G.A. 2.3 Central Furnace Stan-
dards. Category I furnaces use non-positive, non-condensing vent
systems, and may be connected to lined masonry chimneys which
have been sized and installed per the enclosed procedures. Cat-
egory I furnaces can not be vented into a vent system with any
Category II, III, or IV appliance. It must be vented vertically or
nearly vertically, unless installed with a listed mechanical venter in
accordance with horizontal venting instructions in the Horizontal
Venting section below. A Category I furnace must not be con-
nected to any portion of a mechanical draft system operating under
positive pressure.

Venting of these furnaces into a lined masonry chimney could
form flue gas condensate due to cold surfaces and oversizing. If
condensate is present in the masonry chimney, a drain must be
provided to prevent condensate flow into the vent connector and
furnace. (Refer to the NFGC, Section 7.9 for additional informa-
tion on condensate drains.) Field experience on induced-
combustion furnaces has shown that venting through a properly
sized Type B-1 vent significantly reduces vent condensation.
Condensate is acidic and could corrode vent materials. Therefore,
the manufacturer suggests (but does not require) that these
furnaces be connected to vent systems constructed of Type B-1
vent material.

This furnace may be common vented only with other Category I
appliances. Common venting is allowed as permitted by national
and/or local codes. Refer to the A.G.A./GAMA Venting Tables
supplied with furnace for proper sizing and setup.

The vent must be terminated with a listed vent cap or roof
assembly. This venting must be installed in accordance with the
vent manufacturer’s Installation Instructions and be in accordance
with all local and/or national codes.

The following requirements are provided for a safe venting
system:

1. Be sure chimney flue is clear of any dirt or debris.

2. Be sure chimney is not servicing an open fireplace.

3. Never reduce pipe size below outlet size of furnace without

checking the A.G.A./GAMA Venting Tables supplied with
furnace.

4. All pipe should be supported using proper clamps and/or

straps. These supports should be at least every 4 ft.

5. All horizontal runs of pipe should slope upward at least 1/4 in.

per ft from furnace to vent terminal.

6. All runs of pipe should be as short as possible with as few

turns as possible.

7. Seams should be tightly joined and checked for leaks.

8. The flue pipe must not extend into chimney but be flush with

inside wall.

9. The chimney or vent pipe must extend at least 3 ft above the

highest point where it passes through a roof of a building and
at least 2 ft higher than any portion of a building within a
horizontal distance of 10 ft. It shall also extend at least 5 ft.
above highest connected equipment flue collar.

NOTE:

The GAMA venting tables MUST be used; DO NOT use

Carrier’s Single-Stage Vent Tables for Category I Fan-Assisted
Furnaces
, as they are based on different input ratings.

Step 2—Pre-Installation Vent System Inspection

Before furnace is installed, it is highly recommended that any
existing vent system be completely inspected.

For a chimney or Type B vent, this should include the following:

1. Inspection for any deterioration in chimney or Type B vent. If

deterioration is discovered, the chimney must be repaired or
Type B vent must be replaced.

2. Inspection to ascertain that vent system is clear and free of

obstructions. Any blockage must be cleared before installing
furnace.

3. Cleaning chimney or Type B vent if previously used for

venting a solid fuel burning appliance or fireplace.

4. Confirming that all unused chimney or Type B vent connec-

tions are properly sealed.

5. Verification that chimney is properly lined and sized per

applicable codes.

Step 3—Removal of Existing Furnaces from
Common Vent Systems

If furnace being replaced was connected to a common vent system
with other appliances, the following steps shall be followed with
each appliance connected to the venting system placed in opera-
tion, while any other appliances connected to the venting system
are not in operation:

1. Seal any unused openings in the venting system.

2. Inspect the venting system for proper size and horizontal pitch

as required in the National Fuel Gas Code, ANSI Z223.1 or
the CAN/CGA B149 Installation Codes and these instructions.
Determine that there is no blockage or restriction, leakage,
corrosion, and other deficiencies which could cause an unsafe
condition.

3. In so far as is practical, close all building doors and windows

and all doors between the space in which the appliance(s)
connected to the venting system are located and other spaces
of the building. Turn on clothes dryers and any appliance not
connected to the venting system. Turn on any exhaust fans,
such as range hoods and bathroom exhausts, so they shall
operate at maximum speed. Do not operate a summer exhaust
fan. Close fireplace dampers.

4. Follow the lighting instructions. Place the appliance being

inspected in operation. Adjust thermostat so appliance shall
operate continuously.

5. Test for draft hood equipped appliance spillage at the draft

hood relief opening after 5 minutes of main burner operation.
Use the flame of a match or candle.

6. After it has been determined that each appliance connected to

the venting system properly vents when tested as outlined
above, return doors, windows, exhaust fans, fireplace damp-
ers, and any other gas-burning appliance to their previous
conditions of use.

7. If improper venting is observed during any of above tests, the

venting system must be corrected.

Vent system or vent connectors may need to be resized. For any
other appliances when resizing vent systems or vent connectors,
system or connector must be sized to approach minimum size as
determined using appropriate table found in the NFGC or NSC-
NGPIC.

12

Summary of Contents for 58EFB

Page 1: ... can perform basic maintenance functions such as cleaning and replacing air filters All other operations must be performed by trained service personnel When working on heating equipment observe precautions in the literature on tags and on labels attached to or shipped with the unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes incl...

Page 2: ...d to interface with split system cooling equipment approved by UL to provide year round air condition ing The blower is sized for both heating and cooling and the furnace control includes a cooling fan relay Before installing furnace in the United States refer to the current edition of the NFGC and the NFPA 90B For further information the NFGC and NFPA 90B are available from National Fire Protecti...

Page 3: ...the back of the furnace Failure to follow this warning could result in a fire personal injury or death When a furnace is installed so that the supply ducts carry air to areas outside the space containing the furnace return air must also be handled by duct s sealed to furnace casing and terminating outside the space containing furnace to ensure there will not be a negative pressure condition within...

Page 4: ...alled in an area along with 1 or more gas appliances the total Btuh input of all appliances must be included when determining the free area require ments for combustion and ventilation openings The requirements for combustion and ventilation air depend upon whether the furnace is located in a confined or unconfined space Step 2 Unconfined Space An unconfined space must have at least 50 cu ft for e...

Page 5: ...outlet duct if not removed Remove bracket by removing No 10 screws located on bottom panel duct supply flange rotating bracket forward and lifting out The proper sizing of warm air ducts is necessary to ensure satisfactory furnace operation Duct work should be in accordance with the latest editions of U S NFPA 90A Air Conditioning Systems and NFPA 90B Warm Air Heating and Air Condition ing Systems...

Page 6: ...t supply and return air ducts 5 Install 24 X 24 in sheet metal shield on platform in front of controls as shown in Fig 3 Step 3 Horizontal Crawlspace Installation The furnace can be installed horizontally for either left or right side supply In a crawlspace the furnace can either be hung from floor joists or installed on suitable blocks or a pad The furnace can be suspended using steel pipe straps...

Page 7: ...e tap on gas control meets this requirement Use the proper length of pipes to avoid stress on the gas control manifold A failure to follow this warning could result in a gas leak resulting in a fire explosion personal injury or death Before any system of gas piping is finally put into service it should be carefully tested to determine if it is gas tight The piping must stand a pressure of 6 in of ...

Page 8: ... assembly While removing burner manifold assembly disconnect violet colored rollout switch wires from rollout switch See Fig 6 5 On burner manifold assembly remove 2 screws that fasten rollout switch bracket to rollout switch base bracket See Fig 7 6 With rollout switch base bracket still attached to burner manifold assembly turn assembly over so that pilot burner is on top 7 Place rollout switch ...

Page 9: ... this equipment Refer to rating plate or to Table 4 for equipment electrical specifications Do not connect aluminum wire between the disconnect switch and the furnace Use only copper wire Make all electrical connections in accordance with the National Electric Code ANSI NFPA 70 1996 and any local codes or ordinances that might apply For Canadian installations all electrical connections must be mad...

Page 10: ...mostat a minimum of type T wire 63 F 35 C rise must be used 1 Electronic Air Cleaner EAC Two 1 4 in quick connect terminals marked EAC and N are provided for EAC connection See Fig 11 These terminals are energized with 115v 0 5 amp maximum during blower motor operation 2 Humidifier HUM Two 1 4 in quick connect terminals marked HUM and N are provided for 115 v humidifier connection See Fig 11 These...

Page 11: ...TION FAN BL 4 3 L M H INDOOR BLOWER MOTOR INDUCER BLOWER C 2 1 BK WH RD BK WH RD YL BL OR BL VI VI 24V PRESS SW 24V COM 24V HOT EFT OUTPUT BR YL VI RD BK PILOT SV9500 BR BR CAP S 1 71 72 T W I N 2 C W Y G R L P ROS G Y W F1 GND R D1 HUM EAC N N CIR BLWR 4 C 3 2 X NEUTRAL 1 1 N CONT XFMR SEC UNUSED MOTOR LEADS HEAT COOL 5 4 1 2 1 2 1 2 1 2 3 2 1 Honeywell ST9120C 16 CU SEE NOTE 6 SEE NOTE 7 HORIZON...

Page 12: ...t pipe must extend at least 3 ft above the highest point where it passes through a roof of a building and at least 2 ft higher than any portion of a building within a horizontal distance of 10 ft It shall also extend at least 5 ft above highest connected equipment flue collar NOTE The GAMA venting tables MUST be used DO NOT use Carrier s Single Stage Vent Tables for Category I Fan Assisted Furnace...

Page 13: ...n wall thermostat calls for heat the R W circuit closes 1 Inducer start up sequence Power from transformer energizes fan control board The fan control energizes the induced draft blower motor Pressure switch P normally open contacts close to energize ignition module 2 Ignition module self check Upon being energized the igni tion module performs a 2 sec self check The ignition module checks for the...

Page 14: ...n below 7 When main burners ignite proceed to Set Gas Input Rate section Step 5 Adjustments ADJUST PILOT FLAME Pilot assembly should be located as shown in Fig 13 Adjust pilot flame to envelop the flame sensor for a distance of 3 8 to 1 2 in See Fig 14 The adjusting screw for pilot flame is located on main gas control See Fig 15 SET GAS INPUT RATE Never set furnace input rate above that shown on r...

Page 15: ... 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 8 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4 3 7 36 3 5 35 36 3 2 3 6 905 38 39 40 3 3 3 6 3 8 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 8 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4 3 7 36 37 3 5 3 8 920 38 39 40 3 2 3 4 3 7 38 39 40 3 3 3 6 3 8 38 39 3 4 3 7 37 38 39 3 2 3 5 3 8 37 38 3 3 3 6 37 38 3 4 3 7 36 37 3 2 3 5 36 37 3 3 3 6 36 37 3 4...

Page 16: ...as follows a Remove manifold pipe cover and burner removal cover air inlet plate b Remove manifold retention plate c Pull manifold burner assembly out past support pins and remove assembly NOTE It is only necessary to remove 1 manifold retention plate to gain access to burners d Remove burners from assembly and change orifices as required e Reinstall assembly by reversing the procedure in items a ...

Page 17: ...ck speed selector located at the blower motor See Table 8 Recheck the temperature rise It must be within limits specified on the unit rating plate Recommended operation is at midpoint of rise or above SET BLOWER OFF DELAY The blower off delay may be adjusted for a 60 factory setting 90 120 or 150 sec delay Set the DIP switches on the control board to obtain desired time delay See Fig 17 SET THERMO...

Page 18: ...rn off 115 v power to furnace 2 Remove control box cover and disconnect inducer motor lead wires from control board 3 Turn on 115 v power to furnace 4 Set thermostat to call for heat When pressure switch is functioning properly ignitor should not glow If ignitor glows when inducer motor is disconnected shut down furnace immediately Determine the reason pressure switch did not function properly and...

Page 19: ...roduct theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 921...

Page 20: ...6231 58efb1si Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 565 883 Printed in U S A Form 58EFB 1SI Pg 20 5 96 Replaces 58EFA 3SI ...

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