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Table 5—Troubleshooting — Cooling

SYMPTOM

CAUSE

REMEDY

Compressor and condenser fan will not start

Power failure

Call power company

Fuse blown or circuit breaker tripped

Replace fuse or reset circuit breaker

Defective thermostat, contactor, transformer, con-
trol relay, high pressure, or loss-of-charge swtich

Replace component

Insufficient line voltage

Determine cause and correct

Incorrect or faulty wiring

Check wiring diagram and rewire correctly

Thermostat setting too high

Lower thermostat setting below room tempera-
ture

Compressor will not start but condenser fan
runs

Faulty wiring or loose connections in compressor
circuit

Check wiring and repair or replace

Compressor motor burned out, seized, or internal
overload open

Determine cause. Replace compressor

Defective run/start capacitor, overload, start relay

Determine cause and replace

One leg of 3-phase power dead

Replace fuse or reset circuit breaker
Determine cause

Three-phase scroll compressor (50GL030-060)
makes excessive noise, and there may be a
low pressure differential

Scroll compressor is rotating in the wrong direc-
tion

Correct the direction of rotation by reversing two
of the 3-phase power leads to the unit. Shut
down unit to allow pressures to equalize

Compressor cycles (other than normally sat-
isfying thermostat)

Refrigerant overcharge or undercharge

Recover refrigerant, evacuate system, and re-
charge to capacities shown on nameplate

Defective compressor

Replace and determine cause

Insufficient line voltage

Determine cause and correct

Blocked condenser

Determine cause and correct

Defective run/start capacitor, overload or start
relay

Determine cause and replace

Defective thermostat

Replace thermostat

Faulty condenser-fan motor or capacitor

Replace

Restriction in refrigerant system

Locate restriction and remove

Compressor operates continuously

Dirty air filter

Replace filter

Unit undersized for load

Decrease load or increase unit size

Thermostat set too low

Reset thermostat

Low refrigerant charge

Locate leak, repair, and recharge

Leaking valves in compressor

Replace compressor

Air in system

Recover refrigerant, evacuate system, and re-
charge

Condenser coil dirty or restricted

Clean coil or remove restriction

Excessive head pressure

Dirty air filter

Replace filter

Dirty condenser coil

Clean coil

Refrigerant overcharged

Recover excess refrigerant

Air in system

Recover refrigerant, evacuate system, and re-
charge

Condenser air restricted or air short-cycling

Determine cause and correct

Head pressure too low

Low refrigerant charge

Check for leaks, repair and recharge

Restriction in liquid tube

Remove restriction

Excessive suction pressure

High heat load

Check for source and eliminate

Refrigerant overcharged

Recover excess refrigerant

Suction pressure too low

Dirty air filter

Replace filter

Low refrigerant charge

Check for leaks, repair and recharge

Metering device or low side restricted

Remove source of restriction

Insufficient evaporator airflow

Increase air quantity. Check filter — replace if
necessary

Temperature too low in conditioned area

Reset thermostat.

Outdoor ambient below 40 F

Install low-ambient kit

Field-installed filter-drier restricted

Replace

21

Summary of Contents for 50GL030

Page 1: ...n working on air conditioning equipment observe precautions in the literature tags and labels attached to the unit and other safety precautions that may apply Follow all safety codes Wear safety glass...

Page 2: ...n on sides of the unit Do not secure the unit to the slab except when required by local codes GROUND LEVEL If local codes permit the unit can be placed directly on the ground Prepare a level gravel fo...

Page 3: ...6 914 DUCT PANEL 12 304 8 MINIMUM DISTANCES IF UNIT IS PLACED LESS THAN 12 IN 304 8 MM FROM WALL SYSTEM THEN THE SYSTEM PERFORMANCE MAY BE COMPROMISED REQ D CLEARANCES TO COMBUSTIBLE MAT L IN MM TOP O...

Page 4: ...0 POWER ENTRY SIDE 36 00 914 0 EXCEPT FOR NEC REQUIREMENTS UNIT TOP 48 00 1219 0 SIDE OPPOSITE DUCTS 36 00 914 0 DUCT PANEL 12 00 304 8 MINIMUM DISTANCES IF UNIT IS PLACED LESS THAN 12 00 304 8 FROM...

Page 5: ...N MM D IN MM ROOF CURB 030 036 CPRFCURB006A00 8 203 11 27 32 301 30 5 8 778 28 3 4 730 CPRFCURB007A00 14 356 11 27 32 301 30 5 8 778 28 3 4 730 042 060 CPRFCURB008A00 8 203 15 27 32 402 42 1 8 1070 40...

Page 6: ...e pan from overflowing See Fig 8 When using a gravel apron make sure it slopes away from the unit Connect a drain tube using a minimum of 3 4 in PVC or 3 4 in copper pipe all field supplied at the out...

Page 7: ...Air Conditioning Engineers ASHRAE recommen dations 9 Use flexible transition between rigid ductwork and unit to prevent transmission of vibration The transition may be screwed or bolted to duct flang...

Page 8: ...BLOWER Nominal Airflow Cfm Size in Motor hp 1000 10x10 1 4 1200 10x10 1 2 1400 11x10 3 4 1600 11x10 3 4 1750 11x10 1 HIGH PRESSURE SWITCH psig Cutout Reset Auto 610 15 420 25 LOSS OF CHARGE LOW PRESSU...

Page 9: ...compressor SPECIAL PROCEDURES FOR 208 V OPERATION Make sure that the power supply to the unit is switched OFF before making any wiring changes With disconnect switch open move yellow wire from transfo...

Page 10: ...0 62 0 0 9 3 2 5 0 10 0 15 0 20 0 6 0 12 0 18 0 24 1 15 4 15 4 19 0 26 6 34 1 20 20 20 30 35 Heater capacity KW based on heater voltage of 208v 240v 480v If power distribution voltage to unit varies f...

Page 11: ...us loose parts have been removed START UP CHECK FOR REFRIGERANT LEAKS Proceed as follows to locate and repair a refrigerant leak and to charge the unit 1 Locate leak and make sure that refrigerant sys...

Page 12: ...Fig 13 208 230 3 60 Wiring Diagram C00061 208 230 3 30 12...

Page 13: ...Fig 14 460 3 60 Wiring Diagram C00062 13...

Page 14: ...al power to the unit before changing blower speed Electrical shock can cause serious injury or death Airflow can be changed by changing the lead connections of the blower motor All 50GL units are fact...

Page 15: ...5 0 6 0 7 0 8 0 9 1 0 30 Low Watts 246 244 243 241 Cfm 910 806 749 680 Med Watts 343 339 336 332 328 322 317 Cfm 1148 1104 1028 958 850 782 645 High Watts 441 432 421 410 400 Cfm 1102 988 896 783 529...

Page 16: ...nit and check for proper blower rotation and motor speeds during heating and cooling cycles CONDENSER COIL EVAPORATOR COIL AND CONDEN SATE DRAIN PAN Inspect the condenser coil evaporator coil and cond...

Page 17: ...nst excessive con denser coil pressure It opens at 610 psig High pressure may be caused by a dirty condenser coil failed fan motor or condenser air recirculation To check switch 1 Turn off all power t...

Page 18: ...3 1172 SUCTION LINE PRESSURE KILOPASCALS SUCTION LINE PRESSURE PSIG 20 0 7 27 21 16 10 4 1 80 0 70 0 60 0 50 0 40 0 30 0 042 60 Hz CHARGING CHART FOR USE WITH UNITS USING R410A REFRIGERANT OUTDOOR TEM...

Page 19: ...ocal codes LIQUID LINE FILTER DRIER The filter drier is specifically designed to operate with Puron Use only factory authorized components Filter drier must be replaced whenever the refrigerant system...

Page 20: ...hoses with 750 psig service pressure rating Leak detectors should be designed to detect HFC refrigerant Puron as with other HFCs is only compatible with POE oils Vacuum pumps will not remove moisture...

Page 21: ...tage Determine cause and correct Blocked condenser Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat...

Page 22: ...___ Indoor Evaporator Fan Amps __________ TEMPERATURE Outdoor Condenser Air Temperature __________ DB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________ DB __________ WB...

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