background image

50GL

3-Phase Single-Packaged Air Conditioner

with Puron® (R-410A) Refrigerant

Installation, Start-Up, and Operating Instructions

Sizes 030-060

NOTE:

Read the entire instruction manual before starting the

installation.

TABLE OF CONTENTS

Index

Page

SAFETY CONSIDERATIONS .....................................................1
RULES FOR SAFE INSTALLATION AND OPERATION....1-4

GENERAL ................................................................................4

RECEIVING AND INSTALLATION .....................................4-10
CHECK EQUIPMENT ..................................................................4

IDENTIFY UNIT......................................................................4
INSPECT SHIPMENT .............................................................4

PROVIDE UNIT SUPPORT .........................................................4

ROOF CURB ............................................................................4
SLAB MOUNT.........................................................................4
GROUND LEVEL....................................................................4

FIELD FABRICATE DUCTWORK.............................................4
PROVIDE CLEARANCES ...........................................................4
RIG AND PLACE UNIT ..............................................................4

INSPECTION............................................................................4
INSTALLATION ..................................................................4-6

CONNECT CONDENSATE DRAIN ...........................................6
INSTALL DUCT CONNECTIONS ..........................................6-8

CONFIGURING UNITS FOR DOWNFLOW (VERTICAL)

DISCHARGE ..............................................................................7-8
INSTALL ELECTRICAL CONNECTIONS...........................8-10

HIGH-VOLTAGE CONNECTIONS..................................8-10
STANDARD CONNECTION................................................10
SPECIAL PROCEDURES FOR 208-V OPERATION.........10
CONTROL VOLTAGE CONNECTIONS ............................10
TRANSFORMER PROTECTION .........................................10

PRE-START-UP ..........................................................................11
START-UP..............................................................................11-14
MAINTENANCE....................................................................15-20
TROUBLESHOOTING ...............................................................22
START-UP CHECKLIST............................................................23

NOTE TO INSTALLER — Before the installation, READ THESE
INSTRUCTIONS CAREFULLY AND COMPLETELY. Also,
make sure the User’s Manual and Replacement Guide are left with
the unit after installation.

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified personnel should install, repair, or service
air-conditioning equipment.

Untrained personnel can perform basic maintenance functions of
cleaning coils and filters. All other operations should be performed
by trained service personnel. When working on air-conditioning
equipment, observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguisher

available for all brazing operations. Consult a qualified installer or
service agency for information or assistance. The qualified in-
staller or agency must use only factory-authorized kits or acces-
sories when modifying this product.

Before performing service or maintenance operations on
system, turn off power to unit. Turn off accessory heater
power switch, if applicable. Electrical shock can cause
serious injury or death.

Puron (R-410A) systems operate at higher pressures than
standard R-22 systems. Do not use R-22 service equipment or
components on Puron (R-410A) equipment. Ensure service
equipment is rated for Puron (R-410A).

RULES FOR SAFE INSTALLATION AND OPERATION

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol in instructions or manuals, be alert to
the potential for personal injury.

Understand the signal words DANGER, WARNING, CAUTION,
IMPORTANT, and NOTE. These words are used with the safety-
alert symbol. DANGER identifies the most serious hazards which

will

result in severe injury or death. WARNING signifies a hazard

which

could

result in serious injury or death. CAUTION is used to

identify unsafe practices which

would

result in minor personal

Fig. 1—Model 50GL

C99064

Visit www.carrier.com

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

4

Tab

1b 1a

PC 101

Printed in U.S.A.

Catalog No. 50GL-2SI

Pg 1

2-06

Replaces: New

Summary of Contents for 50GL030

Page 1: ...n working on air conditioning equipment observe precautions in the literature tags and labels attached to the unit and other safety precautions that may apply Follow all safety codes Wear safety glass...

Page 2: ...n on sides of the unit Do not secure the unit to the slab except when required by local codes GROUND LEVEL If local codes permit the unit can be placed directly on the ground Prepare a level gravel fo...

Page 3: ...6 914 DUCT PANEL 12 304 8 MINIMUM DISTANCES IF UNIT IS PLACED LESS THAN 12 IN 304 8 MM FROM WALL SYSTEM THEN THE SYSTEM PERFORMANCE MAY BE COMPROMISED REQ D CLEARANCES TO COMBUSTIBLE MAT L IN MM TOP O...

Page 4: ...0 POWER ENTRY SIDE 36 00 914 0 EXCEPT FOR NEC REQUIREMENTS UNIT TOP 48 00 1219 0 SIDE OPPOSITE DUCTS 36 00 914 0 DUCT PANEL 12 00 304 8 MINIMUM DISTANCES IF UNIT IS PLACED LESS THAN 12 00 304 8 FROM...

Page 5: ...N MM D IN MM ROOF CURB 030 036 CPRFCURB006A00 8 203 11 27 32 301 30 5 8 778 28 3 4 730 CPRFCURB007A00 14 356 11 27 32 301 30 5 8 778 28 3 4 730 042 060 CPRFCURB008A00 8 203 15 27 32 402 42 1 8 1070 40...

Page 6: ...e pan from overflowing See Fig 8 When using a gravel apron make sure it slopes away from the unit Connect a drain tube using a minimum of 3 4 in PVC or 3 4 in copper pipe all field supplied at the out...

Page 7: ...Air Conditioning Engineers ASHRAE recommen dations 9 Use flexible transition between rigid ductwork and unit to prevent transmission of vibration The transition may be screwed or bolted to duct flang...

Page 8: ...BLOWER Nominal Airflow Cfm Size in Motor hp 1000 10x10 1 4 1200 10x10 1 2 1400 11x10 3 4 1600 11x10 3 4 1750 11x10 1 HIGH PRESSURE SWITCH psig Cutout Reset Auto 610 15 420 25 LOSS OF CHARGE LOW PRESSU...

Page 9: ...compressor SPECIAL PROCEDURES FOR 208 V OPERATION Make sure that the power supply to the unit is switched OFF before making any wiring changes With disconnect switch open move yellow wire from transfo...

Page 10: ...0 62 0 0 9 3 2 5 0 10 0 15 0 20 0 6 0 12 0 18 0 24 1 15 4 15 4 19 0 26 6 34 1 20 20 20 30 35 Heater capacity KW based on heater voltage of 208v 240v 480v If power distribution voltage to unit varies f...

Page 11: ...us loose parts have been removed START UP CHECK FOR REFRIGERANT LEAKS Proceed as follows to locate and repair a refrigerant leak and to charge the unit 1 Locate leak and make sure that refrigerant sys...

Page 12: ...Fig 13 208 230 3 60 Wiring Diagram C00061 208 230 3 30 12...

Page 13: ...Fig 14 460 3 60 Wiring Diagram C00062 13...

Page 14: ...al power to the unit before changing blower speed Electrical shock can cause serious injury or death Airflow can be changed by changing the lead connections of the blower motor All 50GL units are fact...

Page 15: ...5 0 6 0 7 0 8 0 9 1 0 30 Low Watts 246 244 243 241 Cfm 910 806 749 680 Med Watts 343 339 336 332 328 322 317 Cfm 1148 1104 1028 958 850 782 645 High Watts 441 432 421 410 400 Cfm 1102 988 896 783 529...

Page 16: ...nit and check for proper blower rotation and motor speeds during heating and cooling cycles CONDENSER COIL EVAPORATOR COIL AND CONDEN SATE DRAIN PAN Inspect the condenser coil evaporator coil and cond...

Page 17: ...nst excessive con denser coil pressure It opens at 610 psig High pressure may be caused by a dirty condenser coil failed fan motor or condenser air recirculation To check switch 1 Turn off all power t...

Page 18: ...3 1172 SUCTION LINE PRESSURE KILOPASCALS SUCTION LINE PRESSURE PSIG 20 0 7 27 21 16 10 4 1 80 0 70 0 60 0 50 0 40 0 30 0 042 60 Hz CHARGING CHART FOR USE WITH UNITS USING R410A REFRIGERANT OUTDOOR TEM...

Page 19: ...ocal codes LIQUID LINE FILTER DRIER The filter drier is specifically designed to operate with Puron Use only factory authorized components Filter drier must be replaced whenever the refrigerant system...

Page 20: ...hoses with 750 psig service pressure rating Leak detectors should be designed to detect HFC refrigerant Puron as with other HFCs is only compatible with POE oils Vacuum pumps will not remove moisture...

Page 21: ...tage Determine cause and correct Blocked condenser Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat...

Page 22: ...___ Indoor Evaporator Fan Amps __________ TEMPERATURE Outdoor Condenser Air Temperature __________ DB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________ DB __________ WB...

Reviews: