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22
COMPRESSORS
Lubrication
The compressor is charged with the correct amount of oil at the
factory.
REPLACING THE COMPRESSOR
The compressor using Puron refrigerant contains a POE oil. This
oil has a high affinity for moisture. Do not remove the compres
-
sor’s tube plugs until ready to insert the unit suction and discharge
tube line ends.
NOTE: Only factory-trained service technicians should remove
and replace compressor units.
Compressor Mounting Bolts
Compressor mounting bolts should be periodically inspected for
proper tightness. Bolts should be tightened and have the torque set
at 65 to 75 in.-lb (7.3 to 8.5 Nm).
COMPRESSOR ROTATION
On 3-phase units with scroll compressors, it is important to be
certain the compressor is rotating in the proper direction. To de
-
termine whether or not the compressor is rotating in the proper
direction:
1. Connect service gages to suction and discharge pressure
fittings.
2. Energize the compressor.
3. The suction pressure should drop and the discharge pressure
should rise, as is normal on any start-up.
NOTE: If the suction pressure does not drop and the discharge
pressure does not rise to normal levels:
4. Note that the evaporator fan is probably also rotating in the
wrong direction.
5. Turn off power to the unit. Use applicable lockout/tag-out
procedures.
6. Reverse any two of the unit power leads.
7. Reapply power to the compressor.
The suction and discharge pressure levels should now move to
their normal start-up levels.
NOTE: When the compressor is rotating in the wrong direction,
the unit makes an elevated level of noise and does not provide
cooling.
Filter Drier
Replace the filter drier whenever the refrigerant system is exposed
to atmosphere. Only use factory specified liquid-line filter driers
with working pressures no less than 650 psig (4482 kPa). Do not
install a suction-line filter drier in liquid line. A liquid-line filter
drier designed for use with Puron refrigerant is required on every
unit.
REPLACING THE FILTER DRIER
Use the following steps to replace the filter drier.
1. Using a Puron (R-410A) gage set, recover all refrigerant from
the system.
2. Use a tubing cutter to remove the filter drier from the line.
NOTE: Do not use a torch to remove the old filter drier. The heat
from the torch will allow contaminants into the air and into the
open refrigeration system.
3. Sweat a new replacement filter drier into the refrigerant line.
4. Re-charge the refrigerant system.
ADJUSTING THE CONDENSER-FAN
1. Shut off the unit power supply. Apply the appropriate lock
-
out/tag-out procedures.
2. Remove the condenser-fan assembly (grille, motor, and fan).
3. Loosen the fan hub setscrews.
4. Adjust the fan height as shown in Fig. 31.
5. Tighten the setscrews.
6. Replace the condenser-fan assembly.
Fig. 31 —
Condenser Fan Adjustment
WARNING
FIRE, EXPLOSION HAZARD
Failure to follow this warning could result in death, serious
personal injury and/or property damage.
Never use air or gases containing oxygen for leak testing or for
operating refrigerant compressors. Pressurized mixtures of air
or gases containing oxygen can lead to an explosion.
WARNING
PERSONAL INJURY AND ENVIRONMENTAL
HAZARD
Failure to follow this warning could cause personal injury or
death.
Relieve pressure and recover all refrigerant before system re
-
pair or final unit disposal.
Wear safety glasses and gloves when handling refrigerants.
Keep torches and other ignition sources away from refriger
-
ants and oils.
WARNING
FIRE, EXPLOSION HAZARD
Failure to follow this warning could result in death, serious
personal injury and/or property damage.
Never use non-certified refrigerants in this product. Non-
certified refrigerants could contain contaminates that could
lead to unsafe operating conditions. Use ONLY refrigerants
that conform to AHRI Standard 700.
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in damage to
components.
The compressor is in a R-410A refrigerant system and uses a
polyolester (POE) oil. This oil is extremely hygroscopic,
meaning it absorbs water readily. POE oils can absorb
15 times as much water as other oils designed for HCFC and
CFC refrigerants. Avoid exposure of the oil to the atmosphere.
Summary of Contents for 48TC series
Page 40: ...40 Fig 56 Typical IGC Wiring Diagram...
Page 41: ...41 Fig 57 Integrated Gas Control IGC Board RED LED STATUS...
Page 47: ...47 Fig 62 RTU Open Overlay for Economizer Wiring...
Page 48: ...48 Fig 63 VFD Overlay for W2770 Controller Wiring...
Page 97: ...97 Fig D 48TC D17 D30 Power Diagram 208 230 3 60 APPENDIX D WIRING DIAGRAMS...
Page 98: ...98 Fig E 48TC D17 D30 Power Diagram 460 3 60 APPENDIX D WIRING DIAGRAMS...
Page 99: ...99 Fig F 48TC D17 D30 Power Diagram 575 3 60 APPENDIX D WIRING DIAGRAMS...
Page 100: ...100 Fig G 48TC D17 D30 Control Diagram with Humidi MiZer System APPENDIX D WIRING DIAGRAMS...
Page 104: ...104 Fig K PremierLink System Control Wiring Diagram APPENDIX D WIRING DIAGRAMS...
Page 106: ...106 Fig M RTU OPEN Wiring Diagram APPENDIX D WIRING DIAGRAMS...
Page 107: ...107 Fig N RTU OPEN Wiring Diagram with Humidi MiZer System APPENDIX D WIRING DIAGRAMS...
Page 109: ......