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Thermistor and PSIO Module Wiring

024-030 UNITS — Connect the thermistors and transducer
harness wires as follows:

1. Locate the 2 thermistors provided (See Fig. 1).
2. Mark both ends of one of the thermistors.
3. Run the lead end of both thermistors into the control

box through the field wiring opening on the right-hand
side of the control box and over to the accessory PSIO2
(See Fig. 5).

4. Connect the red and black leads from the marked ther-

mistor to PSIO2, plug J7-TOP, pins 2 and 3, respec-
tively. See Fig. 5.

5. Connect the red and black leads from the unmarked ther-

mistor to PSIO2, plug J7-TOP, pins 5 and 6, respec-
tively. See Fig. 5.

6. Locate the harness with the 6 wires in the control box

(the same harness used previously. Four of the wires
(brown, orange, white, and gray) are connected together
with a wire nut (See Fig. 2). Remove this wire nut from
the 4 wires, and strip each one back

1

2

inch.

7. Connect the brown wire to the white wire from PSIO1,

plug J7-TOP, pin 7, using the wire nut provided.

8. Connect the orange wire to the white wire from pin 10

of the same plug used in Step 7 using the wire nut
provided.

9. Connect the white wire to the white wire from pin 13 of

the same plug used in Step 7 using the wire nut
provided.

10. Connect the gray wire to the white wire from pin 16 of

the same plug used in Step 7 using the wire nut
provided.

11. Run the other ends of the 2 thermistors (probe ends) un-

derneath the baffle in the condenser section over to the
compressors with the marked thermistor going to com-
pressor no. 1. See Fig. 6 and 7.

034,044 UNITS — Connect the thermistors and transducer
harness wires as follows:

1. Locate the 2 thermistors and 4 transducer plug har-

nesses provided (see Fig. 1).

2. Mark both ends of one of the thermistors.
3. Mark each of the transducer plug harness white wires

with different marks so that they can be easily distin-
guished.

4. Run 2 of the transducer harnesses and the marked ther-

mistor lead ends up through the bottom left side of
the control box and over to the PSIO modules (See
Fig. 3).

5. Run the other 2 transducer harnesses and the unmarked

thermistor lead ends up through the bottom right side of
the control box and over to the PSIO modules.

6. Connect the red and black leads from the marked ther-

mistor to PSIO2, plug J7-TOP, pins 2 and 3.

7. Connect the red and black leads from the unmarked ther-

mistor to PSIO2, plug J7-TOP, pins 5 and 6.

8. Connect all 4 red wires from the transducer harnesses

(with a wire nut provided) to the other end of the red
wire that was connected to TB3 earlier. See Fig. 3.

LEGEND

C

— Contactor

CB

— Circuit Breaker

CCB

— Control Circuit Breaker

DPT

— Discharge Pressure Transducer

HIR

— Heat Interlock Relay

HR

— Heater Relay

IFC

— Indoor (Evaporator) Fan Contactor

MMC

— Head Pressure Control Device

PEC

— Power Exhaust Contactor

PSIO

— Processor Module

SGT

— Suction Gas Thermistor

SPT

— Suction Pressure Thermistor

TB

— Terminal Block

TRAN — Transformer

Fig. 5 — Thermistor and PSIO Wiring, 024-030 Units

5

Summary of Contents for 48NP

Page 1: ...oring PACKAGE CONTENTS ITEM QUANTITY Thermistor 2 Transducer 4 Compression Fitting 2 Wire Nuts 2 types 13 PSIO1 Plug Assembly 1 Transducer Plug Harness 4 Connection Box 2 Connection Box Cover 2 Connec...

Page 2: ...reference there will already be a violet wire attached to TB2 terminal 4 and an orange wire attached to TB2 terminal 3 ALL UNITS Locate the PSIO1 plug assembly in the accessory kit see Fig 1 This wil...

Page 3: ...LEGEND PL Plug Assembly PSIO Processor Module TB Terminal Block NOTE The PSIO1 module is located underneath the PSIO2 module Fig 3 Control Box 034 044 3...

Page 4: ...or Evaporator Fan Contactor MMC Head Pressure Control Device OAT Outdoor Air Thermostat OFC Outdoor Condenser Fan Contactor PSIO Processor Module RAT Return Air Thermistor SAT Supply Air Thermistor SC...

Page 5: ...ermistors probe ends un derneath the baffle in the condenser section over to the compressors with the marked thermistor going to com pressor no 1 See Fig 6 and 7 034 044 UNITS Connect the thermistors...

Page 6: ...Thermistor Probe End Routing Fig 6 Control Box Location and Thermistor Routing 024 030 Thermistor Probe End Routing Fig 7 Thermistor Probe End Routing 024 030 Units 6...

Page 7: ...section with the marked cable and ther mistor going to compressor no 1 Compressor Section Wiring This section will de tail the accessory kit wiring in the compressor section When instructed to plug ea...

Page 8: ...ng varnish cloth 6 Locate the 4 transducer plug harness assemblies in the accessory package 7 Plug one of these into the discharge and suction trans ducers for each compressor Mark the white wire in t...

Page 9: ...uction Pressure HEAT Heat Type Sensor HPSP Head Pressure SUSN Suction Sensors Set Point TRNS Transducers HUSN Humidity Sensors ULOP Number of Unloaders After approximately 20 seconds the HSIO keypad a...

Page 10: ...itting threaded into the discharge valve body 3 Unplug the harness from the proper transducer 4 Thread the transducer onto the flare fitting and tighten See Fig 13 16 5 Reconnect the transducer harnes...

Page 11: ...and Discharge Valve Stem Cap Locations 044 Units Compressors 1 and 2 054 Units Compressor 2 DANGER DISCHARGE VALVE STEM CAP LOW PRESSURE SWITCH Fig 12 Low Pressure Switch and Discharge Valve Stem Cap...

Page 12: ...SSURE SWITCH WIRE TIE SUCTION GAS THERMISTOR INSTALLED SUCTION LINE Fig 13 Transducers and Thermistor Installed 024 030 Units SUCTION PRESSURE TRANSDUCER DISCHARGE PRESSURE TRANSDUCER COMPRESSION FITT...

Page 13: ...15 Transducers and Thermistor Installed 044 Units Compressors 1 and 2 054 Units Compressor 2 DANGER DISCHARGE PRESSURE TRANSDUCER COMPRESSION FITTING SUCTION GAS THERMISTOR SUCTION PRESSURE TRANSDUCER...

Page 14: ...and tighten 3 4 to 1 full turn with a wrench to ensure a tight seal DO NOT OVERTIGHTEN 7 Turn the valve stem 1 to 11 2 full turns clockwise Check compression fitting seal for leaks and tighten nut if...

Page 15: ...supplied to transducer 5 Transducer failure 0 0 psig Transducer is not sensing any pressure 1 Service valve is not opened 2 Valve core is not being depressed 205 psig Open circuit at PSIO1 PSIO1 J7 p...

Page 16: ...cturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 1 Tab 1a 1b PC 111 Catalog No 564 923 Printed in U S A...

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