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SUCTION GAS THERMISTOR — The thermistors that were
wired into the control box must now be installed on each
compressor.

024-030 Units — Install the marked thermistor onto com-
pressor no. 1 (the compressor on the left when viewing both
compressors from the compressor section door). To do so:
1. Lay the thermistor flat and in parallel with the suction

line between the compressor suction flange and the first
bend in the line (See Fig. 13).

2. Use a wire tie to secure the thermistor to the suction line.
3. Use an insulating compound (such as Press-Tite or simi-

lar) to completely surround the stainless steel probe. This
will improve the accuracy of the suction superheat
reading.

4. Follow the procedures in Steps 1-3 above to install the

unmarked thermistor onto the suction line of compressor
no. 2 (the compressor on the right when viewing both
compressors from the compressor section door).

034-074 Units — Compressor no. 1 is located on the left (when
viewing the compressors from the control box end of the
unit).
1. Remove the suction valve stem cap and fully backseat

the valve.

2. Remove the plug fitting threaded into the valve body.
3. Using a suitable thread sealant, install a compression fit-

ting (provided) into the valve body of compressor no. 1
and tighten (See Fig. 14-16).

4. Loosen the compression nut from the fitting and slide the

marked thermistor probe into the compression fitting body
(through the nut).

5. Push the thermistor probe into the compression fitting body

until it touches the valve stem.

6. Back the thermistor out slightly, snug compressor nut by

hand, and tighten

3

4

to 1 full turn with a wrench to ensure

a tight seal. DO NOT OVERTIGHTEN.

7. Turn the valve stem 1 to 1

1

2

full turns clockwise. Check

compression fitting seal for leaks, and tighten nut if
necessary.

8. Replace the valve stem cap.
9. Follow the procedures in Steps 1-8 above to install the

unmarked thermistor into the suction line valve of com-
pressor no. 2 (the compressor on the right when viewing
the compressors from the control box end of the unit).

Compressor System Pressure Check —

Use the

accessory HSIO keypad and display module (see Fig. 9) to
perform the following:

HSIO ENTRY

KEYPAD

DISPLAY

READING NAME

(EXPECTED DISPLAY)

TEMPS

System temperatures

SCTA X

Saturated condensing temperature,
circuit A (Near outdoor ambient)

STA X

Suction temperature, circuit A (Near
outdoor ambient)

SSTA X

Saturated suction temperature, circuit
A (Near outdoor ambient)

SHA X

Superheat, circuit A (STA-SSTA)

SCTB X

Saturated condensing temperature,
circuit B (Near outdoor ambient)

STB X

Suction temperature, circuit B (Near
outdoor ambient)

SSTB X

Saturated suction temperature,
circuit B (Near outdoor ambient)

SHB X

Superheat, circuit B (STB-SSTB)

HSIO ENTRY

KEYPAD

DISPLAY

READING NAME

(EXPECTED DISPLAY)

PRESSURE System pressures

DPA X

Discharge pressure, circuit A (100
to 170 psig*)

SPA X

Suction pressure, circuit A (100 to
170 psig*)

DPB X

Discharge pressure, circuit B (100
to 170 psig*)

SPB X

Suction pressure, circuit B (100 to
170 psig*)

*Actual pressure readings will vary with outdoor ambient tempera-

tures. Refer to an R-22 Temperature/Pressure Chart for approxi-
mate gage pressure at current outdoor ambient temperature.

If the pressure displayed varies outside of the acceptable

table listed above, refer to Pressure Troubleshooting table
on page 15 for possible causes.

14

Summary of Contents for 48NP

Page 1: ...oring PACKAGE CONTENTS ITEM QUANTITY Thermistor 2 Transducer 4 Compression Fitting 2 Wire Nuts 2 types 13 PSIO1 Plug Assembly 1 Transducer Plug Harness 4 Connection Box 2 Connection Box Cover 2 Connec...

Page 2: ...reference there will already be a violet wire attached to TB2 terminal 4 and an orange wire attached to TB2 terminal 3 ALL UNITS Locate the PSIO1 plug assembly in the accessory kit see Fig 1 This wil...

Page 3: ...LEGEND PL Plug Assembly PSIO Processor Module TB Terminal Block NOTE The PSIO1 module is located underneath the PSIO2 module Fig 3 Control Box 034 044 3...

Page 4: ...or Evaporator Fan Contactor MMC Head Pressure Control Device OAT Outdoor Air Thermostat OFC Outdoor Condenser Fan Contactor PSIO Processor Module RAT Return Air Thermistor SAT Supply Air Thermistor SC...

Page 5: ...ermistors probe ends un derneath the baffle in the condenser section over to the compressors with the marked thermistor going to com pressor no 1 See Fig 6 and 7 034 044 UNITS Connect the thermistors...

Page 6: ...Thermistor Probe End Routing Fig 6 Control Box Location and Thermistor Routing 024 030 Thermistor Probe End Routing Fig 7 Thermistor Probe End Routing 024 030 Units 6...

Page 7: ...section with the marked cable and ther mistor going to compressor no 1 Compressor Section Wiring This section will de tail the accessory kit wiring in the compressor section When instructed to plug ea...

Page 8: ...ng varnish cloth 6 Locate the 4 transducer plug harness assemblies in the accessory package 7 Plug one of these into the discharge and suction trans ducers for each compressor Mark the white wire in t...

Page 9: ...uction Pressure HEAT Heat Type Sensor HPSP Head Pressure SUSN Suction Sensors Set Point TRNS Transducers HUSN Humidity Sensors ULOP Number of Unloaders After approximately 20 seconds the HSIO keypad a...

Page 10: ...itting threaded into the discharge valve body 3 Unplug the harness from the proper transducer 4 Thread the transducer onto the flare fitting and tighten See Fig 13 16 5 Reconnect the transducer harnes...

Page 11: ...and Discharge Valve Stem Cap Locations 044 Units Compressors 1 and 2 054 Units Compressor 2 DANGER DISCHARGE VALVE STEM CAP LOW PRESSURE SWITCH Fig 12 Low Pressure Switch and Discharge Valve Stem Cap...

Page 12: ...SSURE SWITCH WIRE TIE SUCTION GAS THERMISTOR INSTALLED SUCTION LINE Fig 13 Transducers and Thermistor Installed 024 030 Units SUCTION PRESSURE TRANSDUCER DISCHARGE PRESSURE TRANSDUCER COMPRESSION FITT...

Page 13: ...15 Transducers and Thermistor Installed 044 Units Compressors 1 and 2 054 Units Compressor 2 DANGER DISCHARGE PRESSURE TRANSDUCER COMPRESSION FITTING SUCTION GAS THERMISTOR SUCTION PRESSURE TRANSDUCER...

Page 14: ...and tighten 3 4 to 1 full turn with a wrench to ensure a tight seal DO NOT OVERTIGHTEN 7 Turn the valve stem 1 to 11 2 full turns clockwise Check compression fitting seal for leaks and tighten nut if...

Page 15: ...supplied to transducer 5 Transducer failure 0 0 psig Transducer is not sensing any pressure 1 Service valve is not opened 2 Valve core is not being depressed 205 psig Open circuit at PSIO1 PSIO1 J7 p...

Page 16: ...cturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 1 Tab 1a 1b PC 111 Catalog No 564 923 Printed in U S A...

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