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Suction temperature readings of −40.0 or 245.0 indicate

an open or shorted circuit (respectively). Verify that the wir-
ing connections to PSIO2 have been made correctly. If the
readings above are satisfactory, then proceed with the fol-
lowing system pressure check:

HSIO ENTRY

KEYPAD

DISPLAY

READING NAME

(EXPECTED DISPLAY)

PRESSURE System pressures

DPA X

Discharge pressure, circuit A
(0.0 psig)

SPA X

Suction pressure, circuit A
(0.0 psig)

DPB X

Discharge pressure, circuit B
(0.0 psig)

SPB X

Suction pressure, circuit B
(0.0 psig)

Pressure readings other than 0.0 psig at this point indicate

that the calibration for that transducer was unsuccessful. Re-
peat the calibration procedure above for any transducer value
that is

6

1.0 psig. After the Transducer Installation section

below is completed, this system pressure check will be
repeated.

Transducer Installation

DISCHARGE PRESSURE TRANSDUCER (ALL UNITS
— SEE FIG. 10-12)
1. Remove the discharge valve stem cap and fully backseat

the valve.

2. Remove the flare cap from the fitting threaded into the

discharge valve body.

3. Unplug the harness from the proper transducer.
4. Thread the transducer onto the flare fitting and tighten.

See Fig. 13-16.

5. Reconnect the transducer harness plug.
6. Turn the valve stem 1 to 1

1

2

full turns clockwise.

7. Replace valve stem cap.
8. Repeat Steps 1-7 for the other compressor.

SUCTION PRESSURE TRANSDUCER (ALL UNITS)
1. Locate and remove the low-pressure switch on the com-

pressor (See Fig. 10-12).

2. Unplug the harness from the proper transducer.
3. Thread the transducer onto the flare fitting and tighten.

See Fig. 13-16.

4. Reconnect the transducer harness plug.
5. Open the compressor electrical junction box, and follow

the low-pressure switch leads to the box.

6. Cut the 2 low-pressure-switch leads just outside of the

box, and pull the leads through the connector and into the
box.

7. Strip each lead back

1

2

-in., twist leads together, and con-

nect them with a wire nut (provided).

8. Replace the cover on the compressor electrical junction

box. The low-pressure switch will no longer be used.

9. Repeat Steps 1-8 for the other compressor.

DISCHARGE VALVE
STEM CAP

LOW-PRESSURE
SWITCH

Fig. 10 — Low-Pressure Switch and Discharge Valve Stem Cap Locations (024-034 Units)

10

Summary of Contents for 48NP

Page 1: ...oring PACKAGE CONTENTS ITEM QUANTITY Thermistor 2 Transducer 4 Compression Fitting 2 Wire Nuts 2 types 13 PSIO1 Plug Assembly 1 Transducer Plug Harness 4 Connection Box 2 Connection Box Cover 2 Connec...

Page 2: ...reference there will already be a violet wire attached to TB2 terminal 4 and an orange wire attached to TB2 terminal 3 ALL UNITS Locate the PSIO1 plug assembly in the accessory kit see Fig 1 This wil...

Page 3: ...LEGEND PL Plug Assembly PSIO Processor Module TB Terminal Block NOTE The PSIO1 module is located underneath the PSIO2 module Fig 3 Control Box 034 044 3...

Page 4: ...or Evaporator Fan Contactor MMC Head Pressure Control Device OAT Outdoor Air Thermostat OFC Outdoor Condenser Fan Contactor PSIO Processor Module RAT Return Air Thermistor SAT Supply Air Thermistor SC...

Page 5: ...ermistors probe ends un derneath the baffle in the condenser section over to the compressors with the marked thermistor going to com pressor no 1 See Fig 6 and 7 034 044 UNITS Connect the thermistors...

Page 6: ...Thermistor Probe End Routing Fig 6 Control Box Location and Thermistor Routing 024 030 Thermistor Probe End Routing Fig 7 Thermistor Probe End Routing 024 030 Units 6...

Page 7: ...section with the marked cable and ther mistor going to compressor no 1 Compressor Section Wiring This section will de tail the accessory kit wiring in the compressor section When instructed to plug ea...

Page 8: ...ng varnish cloth 6 Locate the 4 transducer plug harness assemblies in the accessory package 7 Plug one of these into the discharge and suction trans ducers for each compressor Mark the white wire in t...

Page 9: ...uction Pressure HEAT Heat Type Sensor HPSP Head Pressure SUSN Suction Sensors Set Point TRNS Transducers HUSN Humidity Sensors ULOP Number of Unloaders After approximately 20 seconds the HSIO keypad a...

Page 10: ...itting threaded into the discharge valve body 3 Unplug the harness from the proper transducer 4 Thread the transducer onto the flare fitting and tighten See Fig 13 16 5 Reconnect the transducer harnes...

Page 11: ...and Discharge Valve Stem Cap Locations 044 Units Compressors 1 and 2 054 Units Compressor 2 DANGER DISCHARGE VALVE STEM CAP LOW PRESSURE SWITCH Fig 12 Low Pressure Switch and Discharge Valve Stem Cap...

Page 12: ...SSURE SWITCH WIRE TIE SUCTION GAS THERMISTOR INSTALLED SUCTION LINE Fig 13 Transducers and Thermistor Installed 024 030 Units SUCTION PRESSURE TRANSDUCER DISCHARGE PRESSURE TRANSDUCER COMPRESSION FITT...

Page 13: ...15 Transducers and Thermistor Installed 044 Units Compressors 1 and 2 054 Units Compressor 2 DANGER DISCHARGE PRESSURE TRANSDUCER COMPRESSION FITTING SUCTION GAS THERMISTOR SUCTION PRESSURE TRANSDUCER...

Page 14: ...and tighten 3 4 to 1 full turn with a wrench to ensure a tight seal DO NOT OVERTIGHTEN 7 Turn the valve stem 1 to 11 2 full turns clockwise Check compression fitting seal for leaks and tighten nut if...

Page 15: ...supplied to transducer 5 Transducer failure 0 0 psig Transducer is not sensing any pressure 1 Service valve is not opened 2 Valve core is not being depressed 205 psig Open circuit at PSIO1 PSIO1 J7 p...

Page 16: ...cturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 1 Tab 1a 1b PC 111 Catalog No 564 923 Printed in U S A...

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