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Refer to Fig. 1 for Proposition 65 Warning Label.

Fig. 1 — Proposition 65 Warning Label

INTRODUCTION

Carrier  fan  coil  units  represent  a  prudent  investment  offering

trouble-free  operation  and long  service  with  proper  installation,

operation,  and  regular  maintenance. Your  equipment  is  initially

protected under the manufacturer’s standard warranty; however,

this warranty is provided under the condition that the steps out

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lined in this manual for initial inspection, proper installation, regu

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lar  periodic  maintenance,  and  everyday  operation  of  the  equip

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ment be followed in detail. This manual should be fully reviewed

in  advance  before  initial  installation,  start-up,  and  any  mainte

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nance. Should any questions arise, please contact your local sales

representative or the factory BEFORE proceeding.

This  document  contains  general  installation  instructions  for  the

42S unit fan coils. Refer to the unit wiring diagram installed on the

blower housing or specific manufacturer literature for any other

type of factory-mounted controls. The wiring diagram can also be

found using the QR code on the label.

See Fig. 2 for unit clearances and service access. Fig. 3-11 for unit

configurations,  dimensions,  and  pipe  connections.  Refer  to  unit

wiring label for all electrical connections; follow NEC (National

Electrical Code) and local codes.

PHYSICAL DATA

Component weight data, shipping weights, and filter data of the

42S units are provided in Table 1.

PRE-INSTALLATION

Unpack and Inspect Units

All units are carefully inspected at the factory throughout the man

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ufacturing process under a strict detailed quality assurance pro

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gram, and, where possible, ALL major components and sub-as

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semblies are carefully tested for proper operation and verified for

full  compliance  with  factory  standards.  Operational  testing  of

some customer-furnished components such as electronic control

valves and digital controllers may be a possible exception.

Each  unit  is  carefully  packaged  for  shipment  to  avoid  damage

during normal transit and handling. Equipment should always be

stored in a dry place, and in the proper orientation as marked on

the carton.

All shipments are made FOB (free on board) factory and is the re

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sponsibility of the receiving party to inspect the equipment upon

arrival. Any  obvious  damage  to  the  carton  and/or  its  contents

should be recorded on the bill of lading and a claim should be filed

with the freight carrier and Carrier should be advised.

After determining the condition of the carton exterior, carefully re

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move each unit from the carton and inspect for hidden damage. At

this time, check to make sure that “furnished only” items such as

thermostats, grilles etc. are accounted for whether packaged sepa

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rately or shipped at a later date. Any hidden damage should be re

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corded and immediately reported to the carrier and a claim should

be filed. In the event a claim for shipping damage is filed, the unit,

shipping carton, and all packing must be retained for physical in

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spection by the freight carrier. All equipment should be stored in

the  factory  shipping  carton  with  internal  packing  in  place  until

installation.

At the time of receipt, the equipment type and arrangement should

be verified against the order documents. Should any discrepancy

be found, the local sales representative should be notified immedi

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ately so that proper action may be taken. Should any questions

arise  concerning  warranty  repairs,  the  factory  must  be  notified

BEFORE any corrective action is taken. Where local repairs or al

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terations can be accomplished, the factory must be fully informed

of the extent and expected cost of those repairs before work is be

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gun. Where factory operations are required, the factory must be

contacted for authorization to return equipment and a Return Au

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thorization Number will be issued. Unauthorized return shipments

of  equipment  and  shipments  not  marked  with  an  authorization

number will be refused. In addition, any claims for unauthorized

expenses will not be accepted by the manufacturer.

Unit Protection from Damage

The units covered in this manual are identified by a tag on top of

the unit which shows the floor and riser number for which each

unit is designed. Units should not be installed at locations other

than that marked on the unit identification tag. If no specific detail

is shown on tag for unit location then determine configuration for

the Universal unit based on information within this IOM. Should

any questions arise regarding unit configuration, contact the sales

representative or the factory BEFORE proceeding.

While all equipment is designed and fabricated with sturdy mate

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rials and may present a rugged appearance, great care must be tak

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en to assure that no force or pressure be applied to the coil, risers,

CAUTION

When installing this unit, observe precautions in the literature,

labels attached to the equipment, and any other safety precau

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tions that apply.

Follow all safety codes.

Wear  safety  glasses  and  work  gloves.  Never  wear  bulky  or

loose fitting clothing when working on any mechanical equip

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ment.  Gloves  should  be  worn  for  proper  protection  against

heat  and  other  possible  injuries.  Safety  glasses  or  goggles

should always be worn when drilling, cutting, or working with

chemicals such as refrigerants or lubricants.

Use care in handling and installing this unit.

Never  pressurize  any  equipment  beyond  specified  test  pres

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sures. Always pressure-test with an inert fluid or gas such as

clear water or dry nitrogen to avoid possible damage or injury

in the event of a leak or component failure during testing. Al

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ways  protect  adjacent  flammable  material  when  welding  or

soldering. Use a suitable heat-shield material to contain sparks

or drops of solder. Have a fire extinguisher readily available.

This product can expose you to chemicals
including Acrylamide, which is known to the 
State of California to cause cancer and birth
defects or other reproductive harm.
For more information, go to 
www.P65Warnings.ca.gov

WARNING

!

!

!

AVERTISSEMENT

ADVERTENCIA

Ce produit peut vous exposer à des produits
chimiques, y compris l’acrylamide, qui est 
connu dans l’État de Californie pour causer
le cancer et des malformations congénitales
ou d’autres problèmes de reproduction. Pour 
de plus amples informations, prière de 
consulter www.P65Warnings.ca.gov 

Este producto puede exponerlo a productos
químicos como la acrilamida, que en el
estado de California es causante de cáncer
y defects de nacimiento u otros daños
reproductivos. Para mayor información, visite
www.P65Warnings.ca.gov

343839-101 REV.A

Summary of Contents for 42S Series

Page 1: ...STRUCTION 32 APPENDIX B POTENTIOMETER ADJUSTMENT 35 APPENDIX C CONTROL OPERATIONS 36 APPENDIX D EVO ECM 4 SPEED ADJUSTMENT 41 START UP CHECKLIST FOR 42S SERIES FAN COIL AIR CONDITIONERS CL 1 SAFETY CO...

Page 2: ...angement should be verified against the order documents Should any discrepancy be found the local sales representative should be notified immedi ately so that proper action may be taken Should any que...

Page 3: ...tural support Due to variations in building construction floor plans and unit configurations each installation is different The actual step by step method of installation may vary from unit to unit H...

Page 4: ...ox lb per row of coil 1 79 2 63 3 45 4 09 4 09 4 39 COILS FPI 14 fins inch BLOWER qty 42SGA SH SU SGM SGS SM 1 1 1 1 1 1 1 1 1 42SJ 2 2 2 2 2 2 FILTERS Nominal Size in 1 in thick 12 1 2 x 24 1 4 16 1...

Page 5: ...14 356 8 203 14 356 6 152 14 356 10 254 17 432 1 1 2 38 1 1 2 38 14 356 04 12 305 06 18 457 10 254 18 457 16 406 12 305 20 508 1 25 2 51 18 457 08 12 305 10 22 559 16 406 22 559 8 203 18 457 16 406 24...

Page 6: ...6 Fig 4 Riser Chase Unit Width Riser Chase Depth All model sizes 5 1 2 141 Unit Depth Riser Chase Risers Unit Height Stack Unit...

Page 7: ...E DIMENSIONS in mm SIDE FRONT SUPPLY DOUBLE SUPPLY TOP SUPPLY SINGLE DIMENSIONS A B A B C D E F G H 03 14 356 8 203 14 356 6 152 14 356 10 254 17 432 22 1 8 562 22 1 8 562 14 3 4 375 04 12 305 8 203 0...

Page 8: ...to permit expansion and contrac tion of risers Coil connections to be at the center of the slots 11 See unit arrangements for supply and return air orientation 12 Dimensions are in inches Dimensions...

Page 9: ...1 Service Switch Optional NOTES 1 Units are fabricated of galvanized steel with a 16 gauge galvanized fan deck 2 All risers are insulated 3 Thermostats shipped loose for field installation 4 Risers ar...

Page 10: ...to permit expansion and contrac tion of risers Coil connections to be at the center of the slots 8 See unit arrangements for supply and return air orientation 9 Dimensions are in inches Dimensions in...

Page 11: ...9 Return Air Opening 10 Drain Knockout s Side Panels 11 Access Panel Control Box 12 Riser Supply and Return 13 Riser Drain 14 Isolation Ball Valves 15 Strip Heater Optional E Heat 16 Heat Limit Switch...

Page 12: ...ES 1 Units are fabricated of galvanized steel with a 16 gauge galvanized fan deck 2 All risers are insulated 3 Thermostats shipped loose for field connection 4 Risers are factory piped to coil with va...

Page 13: ...and control box are insulated 7 Riser length floor to floor 2 in 51 mm Maximum riser length is 119 in 3023 mm 8 Maximum riser size is 2 1 2 in 64 mm diameter If larger sizes are required please consul...

Page 14: ...16 406 4 102 NOTES 1 Plenum box adds 22 in 559 mm to unit height adds 26 lb 11 8 kg to unit weight and is factory installed 2 1 4 in closed cell insulation is standard for the plenum box 3 Side suppl...

Page 15: ...ensions in inches PANEL NO UNIT SIZE A 1 42SG SJ SU 03 04 15 5 06 08 19 5 10 12 23 5 42SM 14 16 20 29 5 2 42SG SJ 03 04 15 5 06 08 19 5 10 12 23 5 3 42SG SJ 03 04 15 2 06 08 19 2 10 12 23 2 PANEL NO 1...

Page 16: ...TE S a Dimensions in inches PANEL NO UNIT UNIT SIZE A 4 42SG SJ SU 03 04 15 1 06 08 19 1 10 12 23 1 5 42SG SJ 03 04 15 1 06 08 19 1 10 12 23 1 6 42SG SJ 03 04 16 7 06 08 20 7 10 12 24 7 PANEL NO 4 54...

Page 17: ...should never be lifted up or pulled down to meet the riser on the floor below or above 4 Install isolator pads beneath the four corners of unit if appli cable 5 Before anchoring the equipment in place...

Page 18: ...unit frame d After all units in a stack are anchored make unit to unit riser joints First center each coil to riser line within the expansion slot in the unit back panel Each riser joint must be in ve...

Page 19: ...dary arrangements Potential Universal Arrangement Unit Configurations Risers Three Locations The pre installed supply return and drain risers 2 pipe or 4 pipe applications can be oriented on any of th...

Page 20: ...taller Riser to Unit Installation Before making the riser joints the riser insulation must be pulled back away from the joint and protected from heat during the braz ing process Each riser joint must...

Page 21: ...bottom of the unit as shown in Fig 26 10 Push the rubber drain hose over the riser drain stubout Be careful not to bend the drain stubout 11 Adjust the hose clamp over the riser stubout and rubber hos...

Page 22: ...nly All risers are factory fabricated and shipped loose for field installation It is important that you identify all of the unit feature locations before proceeding with the installation see Fig 11 Un...

Page 23: ...ical 3 The plastic flare caps on the end of the riser ball valves should be removed and discarded 4 All mega stack units use reinforced braided stainless steel flexible hose kits for piping between fi...

Page 24: ...to withstand the total operating pressure both static and pumping head to which the system will be subjected Low temperature lead alloy solders such as 50 50 and 60 40 are normally not suitable Chille...

Page 25: ...th optional auxiliary electric heat is desired an additional aquastat is required If the valve package is field supplied the aquastat must be installed in a location where it will sense the water temp...

Page 26: ...ing However drywall secured with adhesive bonding alone is NOT recommended CONCEALED UNIT ENCLOSURE Concealed units are designed to have gypsum board or other types of wall board applied directly to t...

Page 27: ...y steam of water begins to escape close valve Vent release air slowly usually dripping water into drain pan in the process Make sure all service valves are open and that the motorized control valves i...

Page 28: ...ize themselves with the unit options and accesso ries and control sequence to understand the proper system opera tion All personnel should have a good working knowledge of general start up procedures...

Page 29: ...hould not be attempted by unqualified personnel The system must be complete and all components must be in operating condition BEFORE beginning water system balancing operations Each hydronic system ha...

Page 30: ...nd tag unit electrical service switch Check drain pan drain line and trap before initial start up and at start of each cooling season A standard type pipe cleaner for 3 4 in ID Inside Dimensions pipe...

Page 31: ...be replaced on a regular basis The time interval be tween each replacement should be established based on regular in spection of the filter and should be recorded in the log for each unit Refer to the...

Page 32: ...OUT CONSTRUCTION SIZE TYPE OF INSTALLATION TYPE 1 TYPE 2 TYPE 3e e Not recommended for Siamese Ditto Installation W x L in W x L in W x L in Single Unit and Siamese Ditto 03 04 96 5 7 8 x 15 5 1 8 x...

Page 33: ...Table D Short 79 in Cabinet 4 Pipe 42S Units a b c d NOTE S a CLEAR HEIGHT is the dimension from the floor to ceiling See Fig A of this appendix b The above charts allow 1 in tolerance in clear height...

Page 34: ...o Floor Clear Height Riser Length Block out Length Unit Unit Block out Width NOTE Riser Length Floor to floor dimensions 2 in maximum riser length of 115 in When riser length must exceed 115 in use 10...

Page 35: ...outputs high medium and low 5 High Speed Close high speed relay by applying 24 v to the high terminal Using a small screwdriver turn the VR3 poten tiometer so the meter measures 4 51 vdc This will se...

Page 36: ...REMOTE SHUTDOWN INPUT 1 Provides dry contact for signal to BAS system I O a Dry Normally Open b Wet Normally Open c Discrete Coil 2 When contact activated a Motor OFF b Actuator OFF c Electric Heat O...

Page 37: ...Fan Low Speed W1 HTG Heat Y1 CLG Cool W2 HT2 Heat Stage 2 Y2 CL2 Cool Stage 2 R 24V 24V Controller Power COS Changeover Sensor RAS Room Air Sensor Table F 0 10 Variable Airflow ECM CONNNECTION FUNCTIO...

Page 38: ...adjusted from 0 to 100 of the motor s factory programmed operating range Use voltmeter and airflow chart on control box cover to set values Adjusting the potentiometers requires the use of a Multi met...

Page 39: ...ll actuate and supply 24VAC to Pin 12 of connector CN5 When 0 10VDC is applied to HTG that control signal will passively be present at Pin 8 of the CN6 connector HTG LED shows GREEN Signal for 1st sta...

Page 40: ...40 APPENDIX C CONTROLS OPERATION CONT Fig H Typical Wiring Diagram NOTE Wiring diagram also available through QR code found on the unit serialized name plate label...

Page 41: ...lead of the meter to the high speed Flo1 terminal below the potentiometer 6 High Speed Using a small screwdriver turn the Flo1 potenti ometer so the meter measures 4 51 vdc This will set the ECM speed...

Page 42: ...s the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53420024 01 Printed in U S A Form 42S 5SI Pg 42 9 22 Replaces...

Page 43: ...l supply voltage 8 Proper access provided for unit and accessories 37 Record ambient temperatures 9 Proper electrical service provided 38 Check all wiring for secure connections 10 Proper overcurrent...

Page 44: ...______________________________________________________ _________________________________________________________________________________________________________________________________________________...

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