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or piping during handling. Never use the risers to lift the unit. Al

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so, depending on the options and accessories, some units could

contain delicate components that may be damaged by improper

handling. Lifting or supporting the cabinet only at the top and bot

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tom should be avoided to maintain the straight and square cabinet

alignment. The unit must be lowered into the space taking care to

properly align the risers to engage the riser swaged sections on the

unit below. The risers should never be bent or pushed together to

be passed through the floor slot and should never be lifted up or

pulled down to meet the risers on the floor below or above. The

risers  are  designed  with  a  3  in.  swage  to  accommodate  a  2  in.

overlap and minor floor to floor variations.

The equipment covered in this manual IS NOT suitable for out

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door installations. The equipment should never be stored or in

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stalled where it may be subjected to a hostile environment such as

rain, snow, or extreme temperatures.

During and after installation, special care must be taken to prevent

foreign material such as paint, plaster, and drywall dust from being

deposited in the drain pan or on the motor or blower wheels. Fail

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ure to do so may have serious adverse effects on unit operation,

and in the case of the motor and blower assembly, may result in

immediate or premature failure. All manufacturer’s warranties are

void if foreign material is allowed to be deposited on the motor or

blower wheels of any unit. Some units and/or job conditions may

require some form of temporary covering during construction.

While the manufacturer does not become involved in the design

and selection of support methods and components, it should be

noted  that  unacceptable  system  operating  characteristics  and/or

performance may result from improper or inadequate unit struc

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tural  support.  Due  to  variations  in  building  construction,  floor

plans, and unit configurations, each installation is different. The

actual step-by-step method of installation may vary from unit to

unit. However, the risers should be moved as little as possible to

avoid damage to the unit and internal components.

On certain units, shipping screws or braces must be removed after

the unit is installed. Be sure to check all tags on the unit to deter

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mine which, if any, of these devices need to be removed.

Prepare Jobsite for Unit Installation 

To save time and to reduce the possibility of costly errors, set up a

complete sample installation in a typical room at jobsite. Check all

critical  dimensions  such  as  pipe,  wire,  and  duct  connection  re

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quirements. Refer to job drawings and product dimension draw

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ings as required (see Fig. 3-14). Instruct all trades in their part of

the installation.

Identify and Prepare Units

Be sure power requirements match available power source. Refer

to unit nameplate and wiring diagram.

1. Check  all  tags  on  unit  to  determine  if  shipping  screws  or

braces are to be removed. Remove screws as directed.

2. Rotate the fan wheel by hand to ensure that the fan is unre

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stricted and can rotate freely. Check for shipping damage and

fan obstructions. Adjust blower motor as required.

NOTE: When optional factory-installed risers are ordered, see Ap

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pendix A on page 32 for block-out construction dimensions.

Unit Clearance and Service Access

For specific unit dimensions, refer to the product data catalog and

submittal  drawings for your  model.  Provide adequate clearance

for the removal of the panel, access to controls or replacement of

internal serviceable components including air filters. Allow clear

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ances according to local and national codes.

Service access is available from the front on vertical stack units by

removing the return air panel. Refer to Fig. 2 for service access

and clearance.

Fig. 2 — Unit Clearance and Service Access

Figure X. M*Y

Figure X. M*Y

28 in. (711 mm)

28 in. (711 mm)

 42SG/SJ/SH Units

42SMA Unit

Summary of Contents for 42S Series

Page 1: ...STRUCTION 32 APPENDIX B POTENTIOMETER ADJUSTMENT 35 APPENDIX C CONTROL OPERATIONS 36 APPENDIX D EVO ECM 4 SPEED ADJUSTMENT 41 START UP CHECKLIST FOR 42S SERIES FAN COIL AIR CONDITIONERS CL 1 SAFETY CO...

Page 2: ...angement should be verified against the order documents Should any discrepancy be found the local sales representative should be notified immedi ately so that proper action may be taken Should any que...

Page 3: ...tural support Due to variations in building construction floor plans and unit configurations each installation is different The actual step by step method of installation may vary from unit to unit H...

Page 4: ...ox lb per row of coil 1 79 2 63 3 45 4 09 4 09 4 39 COILS FPI 14 fins inch BLOWER qty 42SGA SH SU SGM SGS SM 1 1 1 1 1 1 1 1 1 42SJ 2 2 2 2 2 2 FILTERS Nominal Size in 1 in thick 12 1 2 x 24 1 4 16 1...

Page 5: ...14 356 8 203 14 356 6 152 14 356 10 254 17 432 1 1 2 38 1 1 2 38 14 356 04 12 305 06 18 457 10 254 18 457 16 406 12 305 20 508 1 25 2 51 18 457 08 12 305 10 22 559 16 406 22 559 8 203 18 457 16 406 24...

Page 6: ...6 Fig 4 Riser Chase Unit Width Riser Chase Depth All model sizes 5 1 2 141 Unit Depth Riser Chase Risers Unit Height Stack Unit...

Page 7: ...E DIMENSIONS in mm SIDE FRONT SUPPLY DOUBLE SUPPLY TOP SUPPLY SINGLE DIMENSIONS A B A B C D E F G H 03 14 356 8 203 14 356 6 152 14 356 10 254 17 432 22 1 8 562 22 1 8 562 14 3 4 375 04 12 305 8 203 0...

Page 8: ...to permit expansion and contrac tion of risers Coil connections to be at the center of the slots 11 See unit arrangements for supply and return air orientation 12 Dimensions are in inches Dimensions...

Page 9: ...1 Service Switch Optional NOTES 1 Units are fabricated of galvanized steel with a 16 gauge galvanized fan deck 2 All risers are insulated 3 Thermostats shipped loose for field installation 4 Risers ar...

Page 10: ...to permit expansion and contrac tion of risers Coil connections to be at the center of the slots 8 See unit arrangements for supply and return air orientation 9 Dimensions are in inches Dimensions in...

Page 11: ...9 Return Air Opening 10 Drain Knockout s Side Panels 11 Access Panel Control Box 12 Riser Supply and Return 13 Riser Drain 14 Isolation Ball Valves 15 Strip Heater Optional E Heat 16 Heat Limit Switch...

Page 12: ...ES 1 Units are fabricated of galvanized steel with a 16 gauge galvanized fan deck 2 All risers are insulated 3 Thermostats shipped loose for field connection 4 Risers are factory piped to coil with va...

Page 13: ...and control box are insulated 7 Riser length floor to floor 2 in 51 mm Maximum riser length is 119 in 3023 mm 8 Maximum riser size is 2 1 2 in 64 mm diameter If larger sizes are required please consul...

Page 14: ...16 406 4 102 NOTES 1 Plenum box adds 22 in 559 mm to unit height adds 26 lb 11 8 kg to unit weight and is factory installed 2 1 4 in closed cell insulation is standard for the plenum box 3 Side suppl...

Page 15: ...ensions in inches PANEL NO UNIT SIZE A 1 42SG SJ SU 03 04 15 5 06 08 19 5 10 12 23 5 42SM 14 16 20 29 5 2 42SG SJ 03 04 15 5 06 08 19 5 10 12 23 5 3 42SG SJ 03 04 15 2 06 08 19 2 10 12 23 2 PANEL NO 1...

Page 16: ...TE S a Dimensions in inches PANEL NO UNIT UNIT SIZE A 4 42SG SJ SU 03 04 15 1 06 08 19 1 10 12 23 1 5 42SG SJ 03 04 15 1 06 08 19 1 10 12 23 1 6 42SG SJ 03 04 16 7 06 08 20 7 10 12 24 7 PANEL NO 4 54...

Page 17: ...should never be lifted up or pulled down to meet the riser on the floor below or above 4 Install isolator pads beneath the four corners of unit if appli cable 5 Before anchoring the equipment in place...

Page 18: ...unit frame d After all units in a stack are anchored make unit to unit riser joints First center each coil to riser line within the expansion slot in the unit back panel Each riser joint must be in ve...

Page 19: ...dary arrangements Potential Universal Arrangement Unit Configurations Risers Three Locations The pre installed supply return and drain risers 2 pipe or 4 pipe applications can be oriented on any of th...

Page 20: ...taller Riser to Unit Installation Before making the riser joints the riser insulation must be pulled back away from the joint and protected from heat during the braz ing process Each riser joint must...

Page 21: ...bottom of the unit as shown in Fig 26 10 Push the rubber drain hose over the riser drain stubout Be careful not to bend the drain stubout 11 Adjust the hose clamp over the riser stubout and rubber hos...

Page 22: ...nly All risers are factory fabricated and shipped loose for field installation It is important that you identify all of the unit feature locations before proceeding with the installation see Fig 11 Un...

Page 23: ...ical 3 The plastic flare caps on the end of the riser ball valves should be removed and discarded 4 All mega stack units use reinforced braided stainless steel flexible hose kits for piping between fi...

Page 24: ...to withstand the total operating pressure both static and pumping head to which the system will be subjected Low temperature lead alloy solders such as 50 50 and 60 40 are normally not suitable Chille...

Page 25: ...th optional auxiliary electric heat is desired an additional aquastat is required If the valve package is field supplied the aquastat must be installed in a location where it will sense the water temp...

Page 26: ...ing However drywall secured with adhesive bonding alone is NOT recommended CONCEALED UNIT ENCLOSURE Concealed units are designed to have gypsum board or other types of wall board applied directly to t...

Page 27: ...y steam of water begins to escape close valve Vent release air slowly usually dripping water into drain pan in the process Make sure all service valves are open and that the motorized control valves i...

Page 28: ...ize themselves with the unit options and accesso ries and control sequence to understand the proper system opera tion All personnel should have a good working knowledge of general start up procedures...

Page 29: ...hould not be attempted by unqualified personnel The system must be complete and all components must be in operating condition BEFORE beginning water system balancing operations Each hydronic system ha...

Page 30: ...nd tag unit electrical service switch Check drain pan drain line and trap before initial start up and at start of each cooling season A standard type pipe cleaner for 3 4 in ID Inside Dimensions pipe...

Page 31: ...be replaced on a regular basis The time interval be tween each replacement should be established based on regular in spection of the filter and should be recorded in the log for each unit Refer to the...

Page 32: ...OUT CONSTRUCTION SIZE TYPE OF INSTALLATION TYPE 1 TYPE 2 TYPE 3e e Not recommended for Siamese Ditto Installation W x L in W x L in W x L in Single Unit and Siamese Ditto 03 04 96 5 7 8 x 15 5 1 8 x...

Page 33: ...Table D Short 79 in Cabinet 4 Pipe 42S Units a b c d NOTE S a CLEAR HEIGHT is the dimension from the floor to ceiling See Fig A of this appendix b The above charts allow 1 in tolerance in clear height...

Page 34: ...o Floor Clear Height Riser Length Block out Length Unit Unit Block out Width NOTE Riser Length Floor to floor dimensions 2 in maximum riser length of 115 in When riser length must exceed 115 in use 10...

Page 35: ...outputs high medium and low 5 High Speed Close high speed relay by applying 24 v to the high terminal Using a small screwdriver turn the VR3 poten tiometer so the meter measures 4 51 vdc This will se...

Page 36: ...REMOTE SHUTDOWN INPUT 1 Provides dry contact for signal to BAS system I O a Dry Normally Open b Wet Normally Open c Discrete Coil 2 When contact activated a Motor OFF b Actuator OFF c Electric Heat O...

Page 37: ...Fan Low Speed W1 HTG Heat Y1 CLG Cool W2 HT2 Heat Stage 2 Y2 CL2 Cool Stage 2 R 24V 24V Controller Power COS Changeover Sensor RAS Room Air Sensor Table F 0 10 Variable Airflow ECM CONNNECTION FUNCTIO...

Page 38: ...adjusted from 0 to 100 of the motor s factory programmed operating range Use voltmeter and airflow chart on control box cover to set values Adjusting the potentiometers requires the use of a Multi met...

Page 39: ...ll actuate and supply 24VAC to Pin 12 of connector CN5 When 0 10VDC is applied to HTG that control signal will passively be present at Pin 8 of the CN6 connector HTG LED shows GREEN Signal for 1st sta...

Page 40: ...40 APPENDIX C CONTROLS OPERATION CONT Fig H Typical Wiring Diagram NOTE Wiring diagram also available through QR code found on the unit serialized name plate label...

Page 41: ...lead of the meter to the high speed Flo1 terminal below the potentiometer 6 High Speed Using a small screwdriver turn the Flo1 potenti ometer so the meter measures 4 51 vdc This will set the ECM speed...

Page 42: ...s the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53420024 01 Printed in U S A Form 42S 5SI Pg 42 9 22 Replaces...

Page 43: ...l supply voltage 8 Proper access provided for unit and accessories 37 Record ambient temperatures 9 Proper electrical service provided 38 Check all wiring for secure connections 10 Proper overcurrent...

Page 44: ...______________________________________________________ _________________________________________________________________________________________________________________________________________________...

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