background image

13

NOTE: Once the 42GM unit has been installed, ensure 
that it is level or slightly sloped towards the rear of the 
unit (to ensure that the condensate is drained correctly).

• 

Connect the flexible water pipes. Each flexible pipe is 
equipped with a 1/” gas screw connector.

• 

Connect the condensate drain pipe, using clear 10 mm 
bore pipe and provide a fall of 10 mm/metre over the 
whole horizontal pipe run. Install a 50 mm (minimum) 
siphon to prevent gases and odours from flowing back 
into the ceiling void (see Fig. 4).

NOTE: The condensate drain pipe has to be attached to 
the drain pan by a collar (not supplied by Carrier).

When all modules are installed in this way open the shut-
off valves on the manifolds, bleed all air from the circuits. 
Bleed valves are on the system manifolds (no purge on the 
unit) then pressurise the system.

Now the electrical connections can be made. Do not switch 
the power on until the connection and earthing are complete.

4.3 - removing a 42GM unit

Disconnect the power supply before carrying out any work 
on a 4GM unit by switching off the power supply at the 
isolator provided for the purpose during installation (iso-
lator not supplied by Carrier):
• 

Disconnect the power supply cable and the earth wire 
fitted with a flat tag.

 

Disconnect the power supply cable of the user inter-
face.

 

Disconnect the power supply cable for the BMS bus.

 

Disconnect the connection cable for the window contact. 
Disconnect the connection cable for the motorised 
fresh air valve.

• 

Disconnect the condensate drain pipe.

• 

Close the water valves on the system supply manifolds.

• 

Disconnect the flexible water pipes by unscrewing the 
1/” gas connectors.

WARNING: Since the flexible water pipes do not have 
drain valves, provide:
• 

either a receiver to allow the flexible pipes and part 
of the cooling coil to be drained (in this case do not 
drain the flexible riser pipes during the removal of 
the unit);

• 

or male plugs to be screwed onto the flexible pipes.

• 

Move the hydraulic lift and the support block under 
the 4GM unit. 

• 

Loosen the clamping nut on the rear suspension rail.

• 

Raise the hydraulic lift slightly (approx. 10 mm) to 
disengage the two hooks at the front of the 4GM from 
their rectangular seat in the front fastening support.

• 

Lower the hydraulic lift and set the unit down.

...

 6 mm hole at the top

Non-return valve

Slope 2%

Siphon 
50 mm

Slope 2%

Clear Ø 10 mm ID pipe
(not supplied by Carrier)

Condensate 
drain pipe

Ø 16 mm hole in the horizontal 
pipe on the drain section

Joint

Non-return valve

Fig. 4

Summary of Contents for 42GM

Page 1: ...42GM Individual Air Treatment Module for Variable Flow Systems Installation operation and maintenance instructions...

Page 2: ...ail and the rectangular duct outlets 10 4 4 GM installation 11 4 3 Removing a 4 GM unit 13 5 FRESH AIR 14 5 1 Constant fresh air controller optional 14 5 Variable fresh air controller optional 14 6 FA...

Page 3: ...Carrier linear diffusers in the false ceiling Typically these will be Carrier Moduboot 35BD 35SR units with each one serving an individual room or zone and providing both supply air and return air pat...

Page 4: ...4 42GM Four main components Front fastening support 42GM Individual Air Treatment Module Duct outlets connecting pieces Rear suspension rail...

Page 5: ...64 air filter Throwaway 48 mm thick efficiency F6 according to EN 779 EU6 according to EUROVENT 4 5 fire rating medium M1 metal frame Dimensions mm 265 x 255 265 x 255 Pressure drop clean at 125 l s 4...

Page 6: ...ecommended coil water quality At installation handover and then periodically every year it is advised to analyse the water for bacteria detection of ferro bacteria H S producing and sulphate reducing...

Page 7: ...g 13x20 820 88 19 315 938 25 32 85 85 180 260 247 240 40 404 300 225 315 124 150 38 260 225 30 56 886 991 1081 1398 oblong 13x20 820 Supply Return Fresh air 2 3 2 42GM with front fastening support wit...

Page 8: ...e shipping company Do not unpack the units until just before they are due to be installed and make sure they are as close as possible to the installation site when unpacking them Do not stack the unit...

Page 9: ...circuit breaker If necessary an easily operated emergency stop device such as a punch button switch must cut off the power to all equipment These safety devices shall be sized and installed in accord...

Page 10: ...nit possibly damaging the fan electric heater and the thermostatic damper on the diffuser As required by local sound emission codes install sound absorbing and damping materials 4 1 2 Installation of...

Page 11: ...ossible When the site is ready for the modules the front fastening support is firmly fixed to the concrete slab the ducts are connected to the front support the rear suspension rail is firmly fixed to...

Page 12: ...lar openings on the front fastening support designed to engage with the hooks Fig 3 Then take the 4 GM unit closer to the front fastening support and engage the two hooks in their position movement se...

Page 13: ...or not supplied by Carrier Disconnect the power supply cable and the earth wire fitted with a flat tag Disconnect the power supply cable of the user inter face Disconnect the power supply cable for th...

Page 14: ...m3 h constant fresh air controller requires a differential pressure in the range 70 Pa to 200 Pa 16 6 l s 60 m3 h 20 8 l s 75 m3 h 27 7 l s 100 m3 h 36 1 l s 130 m3 h 44 4 l s 160 m3 h Modification pr...

Page 15: ...efore be removed Removal procedure Remove the 4 GM unit as described in the chapter Removing a 4 GM unit Lay the module on its non removable side fixed by rivets Uninstall the removable side fixed by...

Page 16: ...le side fixed by rivets Uninstall the removable side fixed by screws Disconnect the water piping from the coil side be careful not to lose the joints Unscrew the two screws A fixing the condensate pan...

Page 17: ...to make the water connections Every branch of the system must therefore have an isolating valve Insulation cell foam rubber to M1 fire rating Minimum bending radius 106 mm The flexible water pipes ar...

Page 18: ...able at the connector inside the unit after the filter in air flow direction for the cold water valve or at the controller for the hot water valve Remove the valve motor assembly with its cable Replac...

Page 19: ...be removed and replaced is an important benefit for service technicians Air filters should be changed regularly F How often this is needed depends on the cleanliness of the working environ ment and th...

Page 20: ...m3 h Electric heater rotation is ensured by a thermo electric on off actuator This is supplied in parallel with the valve motor of the cold water valve and regulated by the controller The assembly is...

Page 21: ...4 2123 272 75 5 238 231 170 0 68 114 36 6 2193 240 66 6 277 271 170 0 66 110 38 2 2294 189 52 5 337 334 170 0 64 106 39 3 2360 150 41 6 373 371 140 0 65 92 25 1 1504 284 78 8 61 53 140 0 64 91 26 9 1...

Page 22: ...ved by smoothing based on the information contained in the electrical data table 0 50 100 150 200 250 300 350 400 450 500 550 600 0 50 100 150 200 250 300 350 400 0 14 28 42 56 69 83 97 111 125 139 15...

Page 23: ...ion please refer to the selec tion manual installation manual or start up handbook for the Carrier numeric controller 13 2 carrier room thermostats Room thermostats are elegantly designed to be fully...

Page 24: ...the climate in your region simulation of the heating and cooling loads according to your needs measuring storing and display of the air temperatures and the air distribution pattern taking into accou...

Reviews: