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4.1.3 - Installation of the rectangular duct outlets

Supply and return duct outlets (connecting pieces) must be 
attached to each front fastening support of the 4GM units. 
These are separate, and complete leak-tightness between 
the connecting pieces and the rectangular ducts is easily 
ensured before they are installed.

Once the connecting pieces are installed on the ducts they 
only need to be fixed to the front fastening supports, using 
the two M5 screws supplied with the connecting pieces. For 
the assembly method see the diagram below.

Duct outlets 
(connecting pieces)

Front 
fastening 
support

Screws M5

4.2 - 42GM installation

4.2.1 - General

The 4GM is generally the most important system element 
to be installed when all else is done. There are  reasons 
for this:
• 

Avoidance of damage to the units while heavy work is 
still in progress

• 

Keeping work areas as free of clutter as possible.

When the site is ready for the modules - the front fastening 
support is firmly fixed to the concrete slab, the ducts are 
connected to the front support, the rear suspension rail is 
firmly fixed to the concrete slab, the water manifolds, shut-
off valves and air vents are in place on their connection 
spigots, the condensate drain piping is installed, electrical 
installation is complete - only a few minutes are needed to 
install the module, make the water and electrical connections 
and connect the condensate drain together with the non-
return valve (see Fig. 4).

Adequate filter access and manoeuvring space will have 
been provided (refer to the dimensional drawings).

WARNING: Do not use the water pipes or the electrical 
cables as handles for manoeuvring the modules. They may 
suffer serious damage.

A hydraulic lift and a folding ladder will facilitate the task 
of fixing the 4GM unit. Use a support block (e.g. made of 
wood or steel, dimensions 96 x 900 mm), with the height at 
the front 10 mm higher than at the back to allow installation 
of the 4GM (see Fig. 1).

Fig. 1

Support block

Summary of Contents for 42GM

Page 1: ...42GM Individual Air Treatment Module for Variable Flow Systems Installation operation and maintenance instructions...

Page 2: ...ail and the rectangular duct outlets 10 4 4 GM installation 11 4 3 Removing a 4 GM unit 13 5 FRESH AIR 14 5 1 Constant fresh air controller optional 14 5 Variable fresh air controller optional 14 6 FA...

Page 3: ...Carrier linear diffusers in the false ceiling Typically these will be Carrier Moduboot 35BD 35SR units with each one serving an individual room or zone and providing both supply air and return air pat...

Page 4: ...4 42GM Four main components Front fastening support 42GM Individual Air Treatment Module Duct outlets connecting pieces Rear suspension rail...

Page 5: ...64 air filter Throwaway 48 mm thick efficiency F6 according to EN 779 EU6 according to EUROVENT 4 5 fire rating medium M1 metal frame Dimensions mm 265 x 255 265 x 255 Pressure drop clean at 125 l s 4...

Page 6: ...ecommended coil water quality At installation handover and then periodically every year it is advised to analyse the water for bacteria detection of ferro bacteria H S producing and sulphate reducing...

Page 7: ...g 13x20 820 88 19 315 938 25 32 85 85 180 260 247 240 40 404 300 225 315 124 150 38 260 225 30 56 886 991 1081 1398 oblong 13x20 820 Supply Return Fresh air 2 3 2 42GM with front fastening support wit...

Page 8: ...e shipping company Do not unpack the units until just before they are due to be installed and make sure they are as close as possible to the installation site when unpacking them Do not stack the unit...

Page 9: ...circuit breaker If necessary an easily operated emergency stop device such as a punch button switch must cut off the power to all equipment These safety devices shall be sized and installed in accord...

Page 10: ...nit possibly damaging the fan electric heater and the thermostatic damper on the diffuser As required by local sound emission codes install sound absorbing and damping materials 4 1 2 Installation of...

Page 11: ...ossible When the site is ready for the modules the front fastening support is firmly fixed to the concrete slab the ducts are connected to the front support the rear suspension rail is firmly fixed to...

Page 12: ...lar openings on the front fastening support designed to engage with the hooks Fig 3 Then take the 4 GM unit closer to the front fastening support and engage the two hooks in their position movement se...

Page 13: ...or not supplied by Carrier Disconnect the power supply cable and the earth wire fitted with a flat tag Disconnect the power supply cable of the user inter face Disconnect the power supply cable for th...

Page 14: ...m3 h constant fresh air controller requires a differential pressure in the range 70 Pa to 200 Pa 16 6 l s 60 m3 h 20 8 l s 75 m3 h 27 7 l s 100 m3 h 36 1 l s 130 m3 h 44 4 l s 160 m3 h Modification pr...

Page 15: ...efore be removed Removal procedure Remove the 4 GM unit as described in the chapter Removing a 4 GM unit Lay the module on its non removable side fixed by rivets Uninstall the removable side fixed by...

Page 16: ...le side fixed by rivets Uninstall the removable side fixed by screws Disconnect the water piping from the coil side be careful not to lose the joints Unscrew the two screws A fixing the condensate pan...

Page 17: ...to make the water connections Every branch of the system must therefore have an isolating valve Insulation cell foam rubber to M1 fire rating Minimum bending radius 106 mm The flexible water pipes ar...

Page 18: ...able at the connector inside the unit after the filter in air flow direction for the cold water valve or at the controller for the hot water valve Remove the valve motor assembly with its cable Replac...

Page 19: ...be removed and replaced is an important benefit for service technicians Air filters should be changed regularly F How often this is needed depends on the cleanliness of the working environ ment and th...

Page 20: ...m3 h Electric heater rotation is ensured by a thermo electric on off actuator This is supplied in parallel with the valve motor of the cold water valve and regulated by the controller The assembly is...

Page 21: ...4 2123 272 75 5 238 231 170 0 68 114 36 6 2193 240 66 6 277 271 170 0 66 110 38 2 2294 189 52 5 337 334 170 0 64 106 39 3 2360 150 41 6 373 371 140 0 65 92 25 1 1504 284 78 8 61 53 140 0 64 91 26 9 1...

Page 22: ...ved by smoothing based on the information contained in the electrical data table 0 50 100 150 200 250 300 350 400 450 500 550 600 0 50 100 150 200 250 300 350 400 0 14 28 42 56 69 83 97 111 125 139 15...

Page 23: ...ion please refer to the selec tion manual installation manual or start up handbook for the Carrier numeric controller 13 2 carrier room thermostats Room thermostats are elegantly designed to be fully...

Page 24: ...the climate in your region simulation of the heating and cooling loads according to your needs measuring storing and display of the air temperatures and the air distribution pattern taking into accou...

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