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24

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment
damage or improper operation.

Never use the system compressor as a vacuum pump.

CAUTION

!

Refrigerant tubes and indoor coil should be evacuated using the
recommended deep vacuum method of 500 microns. The alternate
triple evacuation method may be used if the procedure outlined
below is followed. Always break a vacuum with dry nitrogen.

Final Tubing Check

IMPORTANT: Check to be certain factory tubing on both indoor
and outdoor unit has not shifted during shipment. Ensure tubes are
not rubbing against each other or any sheet metal. Pay close
attention to feeder tubes, making sure wire ties on feeder tubes are
secure and tight.

START−UP

Test Operation

Perform test operation after completing gas leak and electrical
safety check (see Fig. 49).

Infrared receiver

Timer indicator

Alarm indicator

PRE-DEF 
(pre-heating/defrost) 
indicator  

Manual button

Operation indicator

LED display

Fig. 49 −

 

IR Receiver Display Panel

1. Press  MANUAL on the IR receiver located in the control

box to begin testing.

NOTE:  A protection feature prevents air conditioner from being
activated for approximately 3 to 4 minutes.

2. Push  MODE, select COOLING,  HEATING,  FAN  mode

to check if all functions work correctly.

3. To run the test using the MANUAL button in the indoor

unit:

(3.) Open front panel of the indoor unit;

(4.) Push the manual switch once to energize the unit.

The set conditions of manual operation are as
follows:
· Preset set point: 76

_

F (24

_

C)

· Fan speed: AUTO
· Discharge air direction: Pre−set position based on
  operation in “Cool” or “Heat” mode.

4. Be sure to set the manual switch to OFF (by pushing it

twice again) after finishing the test operation.

SYSTEM CHECKS

1. Conceal the tubing where possible.

2. Ensure the drain tube slopes downward along its entire

length.

3. Ensure all tubing and connections are properly insulated.

4. Fasten tubes to the outside wall, when possible.

5. Seal the hole through which the cables and tubing pass.

INDOOR UNIT

1. Do all remote control buttons function properly?

2. Do the display panel lights work properly?

3. Does the air deflection louver function properly?

4. Does the drain work?

Explain Following Items To Customer (with the aid of the
Owner’s Manual):

1. How to turn air conditioner on and off; selecting

COOLINGHEATING and other operating modes;
setting a desired temperature; setting the timer to
automatically start and stop air conditioner operation; and
all other features of the remote control and display panel.

2. How to remove and clean the air filter.

3. How to set air deflection louver.

4. Explain care and maintenance.

5. Present the owner’s manual and installation instructions to

customer.

FAN MOTOR MAINTENANCE

The rear ventilated panel is used as an example.

Motor Maintain:

1. Take off the ventilated panel.

2. Take off the blower housing.

3. Take off the motor.

Motor

Blower housing

Ventilated panel

Fig. 50 −

 

Maintain the Motor

Summary of Contents for 40MBDQ series

Page 1: ...rposes only Actual models may differ slightly TABLE OF CONTENTS PAGE SAFETY CONSIDERATIONS 2 PARTS LIST 3 SYSTEM REQUIREMENTS 4 WIRING 4 DIMENSIONS 5 INSTALLATION CLEARANCES 7 MAINTENANCE CLEARANCES 7...

Page 2: ...injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property...

Page 3: ...s If the outdoor unit is higher than the indoor unit prevent rain from flowing into the indoor unit along the connection pipe by creating a downward arc in the connection pipe before it enters the wal...

Page 4: ...ues exist a 14 2 stranded shielded wire can be used to replace L2 and S between outdoor unit and indoor unit landing the shield onto ground in the outdoor unit only Sizes 36 58 Recommended Connection...

Page 5: ...mm 700 200 506 450 137 537 30 152 599 186 50 741 360 84 140 84 84 18 1 18 In 34 65 8 27 26 54 23 62 5 51 27 80 1 97 5 35 30 79 7 48 1 57 36 22 20 3 07 5 83 3 46 4 41 54 mm 880 210 674 600 140 706 50...

Page 6: ...6 DIMENSIONS CONT Airflow Airflow Fig 5 Indoor Unit Sizes 58K...

Page 7: ...in 45cm 7 8 in 20cm 11 81 in 30cm 4 in 10cm Bottom Return Blower Motor Service Clearance Filter Service Clearance Blower Motor Service Clearance PCB Board Service Clearance Fig 7 Maintenance Clearance...

Page 8: ...ely from the unit The ceiling grid must not be supported by any part of the unit or any associated wiring or piping work CAUTION MOUNTING THE UNIT 1 INSTALLING HANGER BOLTS Install the hanger bolts at...

Page 9: ...as close to the unit as possible see Fig 17 S Condensate piping should slope downward in the direction of condensate flow with a minimum gradient of 1 100 S When multiple units are connected to a com...

Page 10: ...nect the drainpipe to the connector D see Fig 20 d Plug the power cable of the external pump to CN13 PUMP pin and plug the water level sensor cable to the CN5 WATER to enable the pump see Fig 23 Fig 1...

Page 11: ...w these steps to perform the test 1 Remove the test cover by rotating it counter clockwise as shown in Fig 27 2 Using a piece of tubing or pipe fill the condensate lift pump reservoir with 70 oz of wa...

Page 12: ...1 T2 T26 T3 T4 are sub menus for thermistors Do not select for setting external static pressure Fig 30 Wired Controller Menu Selection 1 If setting the external static pressure manually select SP and...

Page 13: ...WG 0 10 0 216 0 336 0 528 0 0 64 Pa 25 54 84 132 0 160 36 In WG 0 168 0 312 0 48 0 62 0 0 64 Pa 42 78 120 155 0 160 48 In WG 0 18 0 404 0 616 0 64 0 0 64 Pa 45 101 154 160 0 160 58 In WG 296 0 416 58...

Page 14: ...14 FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 32 Fan Performance 40MBDQ09...

Page 15: ...15 FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 33 Fan Performance 40MBDQ12...

Page 16: ...16 FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 34 Fan Performance 40MBDQ18...

Page 17: ...17 FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 35 Fan Performance 40MBDQ24...

Page 18: ...18 FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 36 Fan Performance 40MBDQ36...

Page 19: ...19 FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 37 Fan Performance 40MBDQ48...

Page 20: ...20 FAN PERFORMANCES AT VARYING STATIC PRESSURES CONT Fig 38 Fan Performance 40MBDQ58...

Page 21: ...3 65 0 952 1000 LEGEND FLA Full Load Amps CONNECTION DIAGRAMS Fig 39 Connection Diagrams sizes 09 to 24 Fig 40 Connection Diagrams sizes 36 and 58 Fig 41 Control and Power Wiring on Indoor Unit sizes...

Page 22: ...ces Table 9 Flare Nut Spacing OUTER DIAM mm A mm Max Min 1 4 6 35 0 05 1 3 0 03 0 7 3 8 9 52 0 06 1 6 0 04 1 0 1 2 12 7 0 07 1 8 0 04 1 0 5 8 15 88 0 09 2 2 0 08 2 0 Bar Copper pipe Clamp handle Red a...

Page 23: ...is used relocate the IR receiver within line of sight of remote location using the 6 ft cable included The factory location of the IR receiver is inside the control box see Fig 48 A150642 Fig 48 Contr...

Page 24: ...unit 4 Push the manual switch once to energize the unit The set conditions of manual operation are as follows Preset set point 76_F 24_C Fan speed AUTO Discharge air direction Pre set position based...

Page 25: ...otection H 4 times X E3 Indoor fan speed has been out of control H 5 times X E4 Indoor room temperature sensor T1 open circuit or short circuit H 6 times X E5 Evaporator coil temperature sensor T2 ope...

Page 26: ...7310 W Morris St D Indianapolis IN 46231 Edition Date 09 18 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No IM 40MBD...

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