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4

SYSTEM REQUIREMENTS

Allow sufficient space for airflow and unit servicing. See Fig. 4 for the minimum required distances between the unit and the walls or ceilings.

PIPING

IMPORTANTBoth refrigerant lines must be insulated separately.

S

  Minimum refrigerant line length between the indoor and outdoor units is 10 ft. (3 m).

S

  Table 3 lists the pipe sizes for the indoor unit. Refer to the outdoor unit installation instructions for other allowed piping lengths and

refrigerant information.

Table 3—Indoor Unit Pipe Sizes

SYSTEM SIZE

9K

12K

18K

24

K

36K

48K

Piping

Gas Pipe (size - connection
type)

In. (mm)

3/8 (9.52)

1/2 (12.7)

1/2 (12.7)

5/8 (16)

5/8 (16)

5/8 (16)

Liquid Pipe (size - connection
type)

In. (mm)

1/4 (6.35)

1/4 (6.35)

1/4 (6.35)

3/8

 (9.52)

3/8

 (9.52)

3/8

 (9.52)

WIRING

All wires must be sized per NEC (National Electrical Code) or
CEC (Canadian Electrical Code) and local codes. Use Electrical
Data table MCA (minimum circuit amps) and MOCP (maximum
over current protection) to correctly size the wires and the
disconnect fuse or breakers respectively.

Recommended Connection Method for Power and
Communication Wiring

Power and Communication Wiring: (09K through 24K)

The main power is supplied to the outdoor unit. The field supplied
14/3 power/communication wiring from the outdoor unit to the
indoor unit consists of four (4) wires and provides the power for
the indoor unit. Two wires are high voltage AC power, one is
communication wiring and the other is a ground wire.

To minimize communication interference: If installed in a high
Electromagnetic field (EMF) area and communication issues exist,
a 14/2 stranded shielded wire can be used to replace L2 and (S)
between outdoor unit and indoor unit − landing the shield onto
ground in the outdoor unit only.

Recommended Connection Method for Power and
Communication Wiring (36K through 48K) Power Wiring:

The main power is supplied to the outdoor unit. The field supplied
power wiring from the outdoor unit to the indoor unit consists of
three (3) wires and provides the power for the indoor unit. Two
wires are high voltage AC power and one is a ground wire. To
minimize voltage drop, the factory recommended wire size is 14/2
stranded with a ground.

Communication Wiring:

A separate shielded stranded copper conductor only, with a 600
volt rating and double insulated copper wire, must be used as the
communication wire from the outdoor unit to the indoor unit.
Please use a separate shielded 16GA stranded control wire.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment
damage or improper operation.

Wires should be sized based on NEC and local codes.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment
damage or improper operation.

S

  Be sure to comply with local codes while running wire

from indoor unit to outdoor unit.

S

  Every wire must be connected firmly. Loose wiring may

cause terminal to overheat or result in unit malfunction.
A fire hazard may also exist. Ensure all wiring is tightly
connected.

S

  No wire should touch refrigerant tubing  compressor or

any moving parts.

S

  Disconnecting means must be provided and shall be

located within sight and readily accessible from unit.

S

  Connecting cable with conduit shall be routed through

hole in the conduit panel.

Summary of Contents for 40MBCQ

Page 1: ... actual model may differ slightly NOTE Read the entire instruction manual before starting the installation TABLE OF CONTENTS PAGE SAFETY CONSIDERATIONS 2 PARTS LIST 3 SYSTEM REQUIREMENTS 4 WIRING 4 DIMENSIONS 5 CLEARANCES 7 INSTALLATION TIPS 8 INDOOR UNIT INSTALLATION 8 ELECTRICAL DATA 14 CONNECTION DIAGRAMS 15 START UP 16 TROUBLESHOOTING 17 ...

Page 2: ...s hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation WARNING ELECTRICAL SHOCK HAZARD Failure ...

Page 3: ...r unit is higher than the indoor unit prevent rain from flowing into the indoor unit along the connection pipe by creating a downward arc in the connection pipe before it enters the wall to the indoor unit This ensures that rain drips from the connection pipe before entering the wall Piping and the interconnecting wiring are field supplied Fig 1 is only a sketch Different models may differ slightl...

Page 4: ...d EMF area and communication issues exist a 14 2 stranded shielded wire can be used to replace L2 and S between outdoor unit and indoor unit landing the shield onto ground in the outdoor unit only Recommended Connection Method for Power and Communication Wiring 36K through 48K Power Wiring The main power is supplied to the outdoor unit The field supplied power wiring from the outdoor unit to the i...

Page 5: ...m 25 79 655 28 15 715 25 79 655 28 15 715 25 79 655 28 15 715 35 43 900 40 75 1035 35 43 900 40 75 1035 35 43 900 40 75 1035 Depth In mm 25 79 655 28 15 715 25 79 655 28 15 715 25 79 655 28 15 715 35 43 900 40 75 1035 35 43 900 40 75 1035 35 43 900 40 75 1035 Weight Gross Lbs kg 41 88 19 9 92 4 5 41 88 19 9 92 4 5 46 3 21 9 92 4 5 54 23 24 6 17 64 8 66 14 30 17 64 8 72 53 32 9 17 64 8 Weight Net 3...

Page 6: ...ole for 75 Fresh air intake 2 16 55 3 15 80 4 install hanger Gas side Liquid side E parts box 5 31 135 3 54 90 Panel Body D D 3 62 92 D D D D D D A B C D Capacity Btu h 24K mm 160 75 205 50 inch 6 30 2 95 8 07 1 97 36K mm 160 95 245 60 inch 6 30 3 74 9 65 2 36 48K mm 160 95 287 60 inch 6 30 3 74 11 30 2 36 3 15 80 26 77 680 30 71 780 33 07 840 3 62 92 3 62 92 37 40 950 3 62 92 Fig 3 Indoor Unit Si...

Page 7: ...7 CLEARANCES Fig 4 Cassette Unit Clearance ...

Page 8: ...nsure the install site can withstand a weight four times of the unit s If not reinforce the site prior to installation Refer to the install cardboard to determine where the location should be reinforced IMPORTANT To guarantee a good performance the unit must be installed by professional personnel in accordance with this manual IMPORTANT Drilling holes in the ceiling must be performed by profession...

Page 9: ...eeding further For an installation example see Fig 10 1 2 3 4 Fig 10 Installation Clearances 1 Ceiling slab 2 Expansible hook optional 3 Installation hook optional 4 False ceiling NOTE For a non standard installation contact your dealer for details When installing optional accessories review the optional accessories list in the installation manual Depending on field conditions it may be easier to ...

Page 10: ...densation 1 Indoor drain pipe 2 Drain socket Unit mm 1 2 5 7 0 5 1 1 5m 300 11 8in 6 5 4 3 n i 7 8 0 2 2 n i 5 9 2 0 5 7 n i 3 0 n i 9 0 2 0 3 5 3 5ft Fig 16 Drain Setup Pipe 1 Ceiling slab 2 Hanger bracket 3 Adjustable range 4 Drain raising pipe 5 Drain hose 6 Metal clamp Connect the drain hose to the drain raising pipes and insulate them Connect the drain hose to the drain outlet on the indoor u...

Page 11: ...m 2 Water receiver ElectricalWiring 1 Remove the indoor unit control box lid 2 Follow the Wiring Diagram label attached to the indoor unit s control box lid to wire the outdoor unit indoor unit and the wired remote controller 3 Securely fix the wires with a field supplied clamp 4 Attach the outdoor unit cover When the electric wiring work is complete check the drainage flow during COOL running 1 C...

Page 12: ...on panel to the unit with the supplied screws see Fig 24 3 After installing the decoration panel ensure there is no space between the unit body and the decoration panel Otherwise air may leak through the gap and cause dewdrops see Fig 23 Fig 23 Eliminate Space 4 Mount the intake grille Ensure the buckles at the back of the grille are properly seated in the panel s groove 1 Decoration panel 2 Screw...

Page 13: ...N40 Connector Used for Wired Remote Control with a 4 Pin Molex plug Wired Remote Controller Available as Accessory 5 Pin Molex plug to be connected to Wired Controller s cable Grille Display 10 pin Molex plug to be connected to Control Board Grille Louver Motor Power 5 Pin Molex plug to be connected to Control Board Fig 29 Panel Cassette Connections ...

Page 14: ...ht of the indoor unit needs to be adjusted you can do so through the openings at the panel s four corners Make sure that the internal wiring and drainpipe are not affected by this adjustment ELECTRICAL DATA Table 5 Electrical Data UNIT SIZE OPER VOLTAGE INDOOR FAN MAX FUSE CB AMP OPER VOLTAGE MAX MIN V PH HZ FLA HP W MAX FUSE CB AMP 9 253 187 208 230 1 60 0 146 0 061 46 Refer to outdoor unit insta...

Page 15: ...sulation at the flare connection then fasten the piping and wiring to the wall as required Completely seal the hole in the wall 5 Piping a Cut the pipe with a pipe cutter at 90 degrees see Fig 38 b Remove the service connection if provided with the unit Oblique DŽ 90 Roughness Burr Fig 38 Pipe Cutting c Remove all the burrs from the cut cross section of the pipe avoiding any burrs inside the tubes ...

Page 16: ...t metal Pay close attention to the feeder tubes making sure the wire ties on the feeder tubes are secure and tight EVACUATE EVACUATE CHECK FOR TIGHT DRY SYSTEM IF IT HOLDS DEEP VACUUM BREAK VACUUM WITH DRY NITROGEN WAIT RELEASE CHARGE INTO SYSTEM EVACUATE BREAK VACUUM WITH DRY NITROGEN WAIT Fig 42 Triple Evacuation Method START UP Test Operation Perform a test operation after completing a gas leak...

Page 17: ...ture sensor T2 open circuit or short circuit 7 times X EC Refrigerant leakage detection 8 times X EE Water level alarm malfunction 1 time O F0 Current overload protection 2 times O F1 Open circuit or short circuit of outdoor ambient temperature sensor T4 3 times O F2 Open circuit or short circuit of condenser coil temperature sensor T3 4 times O F3 Open circuit or short circuit of Compressor disch...

Page 18: ...D 7310 W Morris St D Indianapolis IN 46231 Edition Date 10 18 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No IM 40MBCQ 03 Replaces IM 40MBCQ 02 ...

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