background image

9

1

2

m

m

4

2

ni

9.

0

Fig. 9

 - 

Position between false ceiling and indoor unit

1. Indoor unit

2. False ceiling

NOTE:  Installation is possible with a ceiling dimension of 23.62
in. (600m) on sizes 9−18 and 34.5 in. on sizes 18−48 (marked with
*). However to achieve a ceiling−panel overlapping dimension of
0.6 in. (15mm), the spacing between the ceiling and the unit should
be 0.8 in. (20mm) or less. If the spacing between the ceiling and
the unit is over 0.8 in. (20mm), attach the sealing material in the
part or recover the ceiling.

INDOOR UNIT MAIN BODY INSTALLATION

1. Prepare the ceiling opening needed for installation where

applicable (for existing ceilings).

a. Create the ceiling opening required for installation. From the

side of the opening to the casing outlet, implement the
refrigerant and drain piping and wiring for the remote
controller (unnecessary for the wireless type). Refer to each
piping or wiring section.

b. After creating an opening in the ceiling, it may be

necessary to reinforce the ceiling beams to keep the
ceiling level and to prevent it from vibrating. Consult
the builder for details.

2. Install the installation hooks. Use either a M8 or M10 bolt.

a. Use expansible hooks, sunken anchors or other field

supplied parts to reinforce the ceiling to bear the unit’s
weight.

b. Adjust the clearance from the ceiling before proceeding

further. For an installation example, see Fig. 10.

1

2

3

4

Fig. 10

 - 

Installation Clearances

(1.) Ceiling slab

(2.) Expansible hook (optional)

(3.) Installation hook (optional)

(4.) False ceiling

NOTE:  For a non−standard installation, contact your dealer for
details.

When installing optional accessories, review the optional
accessories list in the installation manual. Depending on field
conditions, it may be easier to install optional accessories
before the indoor unit is installed (except for the decoration
panel). However, for an existing ceiling, install the fresh air
inlet component kit (field Supplied) before installing the unit.

3. Install the indoor unit temporarily.

a. Attach the hanger bracket to the suspension bolt. Be sure

to fix it securely by using a nut and washer from the upper
and lower sides of the hanger bracket.

b. Secure the hanger bracket (see Fig. 11).

-

1

3

4

2

Fig. 11

 - 

Secure the Hanger Bracket

(1.) Nut (field supply)

(2.) Washer (field supply)

(3.) Hanger bracket

(4.) Double nuts (field supply, tighten)

4. Adjust the unit to the right position for installation.

5. Check if the unit is horizontally leveled.

a. Do not install the unit tilted. The indoor unit is

equipped with a built−in drain pump and a float switch.

NOTE:  If the unit is tilted against the direction of the condensate
flow (the drain piping side is raised), the float switch may
malfunction and cause water to drip.

b. Check if the unit is level at all four corners with a water

level or a water−filled vinyl tube (see Fig. 12).

Fig. 12

 - 

Ensure unit is level

(1.) Water level

(2.) Vinyl tube

Summary of Contents for 40MBCQ

Page 1: ... actual model may differ slightly NOTE Read the entire instruction manual before starting the installation TABLE OF CONTENTS PAGE SAFETY CONSIDERATIONS 2 PARTS LIST 3 SYSTEM REQUIREMENTS 4 WIRING 4 DIMENSIONS 5 CLEARANCES 7 INSTALLATION TIPS 8 INDOOR UNIT INSTALLATION 8 ELECTRICAL DATA 14 CONNECTION DIAGRAMS 15 START UP 16 TROUBLESHOOTING 17 ...

Page 2: ...s hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation WARNING ELECTRICAL SHOCK HAZARD Failure ...

Page 3: ...r unit is higher than the indoor unit prevent rain from flowing into the indoor unit along the connection pipe by creating a downward arc in the connection pipe before it enters the wall to the indoor unit This ensures that rain drips from the connection pipe before entering the wall Piping and the interconnecting wiring are field supplied Fig 1 is only a sketch Different models may differ slightl...

Page 4: ...d EMF area and communication issues exist a 14 2 stranded shielded wire can be used to replace L2 and S between outdoor unit and indoor unit landing the shield onto ground in the outdoor unit only Recommended Connection Method for Power and Communication Wiring 36K through 48K Power Wiring The main power is supplied to the outdoor unit The field supplied power wiring from the outdoor unit to the i...

Page 5: ...m 25 79 655 28 15 715 25 79 655 28 15 715 25 79 655 28 15 715 35 43 900 40 75 1035 35 43 900 40 75 1035 35 43 900 40 75 1035 Depth In mm 25 79 655 28 15 715 25 79 655 28 15 715 25 79 655 28 15 715 35 43 900 40 75 1035 35 43 900 40 75 1035 35 43 900 40 75 1035 Weight Gross Lbs kg 41 88 19 9 92 4 5 41 88 19 9 92 4 5 46 3 21 9 92 4 5 54 23 24 6 17 64 8 66 14 30 17 64 8 72 53 32 9 17 64 8 Weight Net 3...

Page 6: ...ole for 75 Fresh air intake 2 16 55 3 15 80 4 install hanger Gas side Liquid side E parts box 5 31 135 3 54 90 Panel Body D D 3 62 92 D D D D D D A B C D Capacity Btu h 24K mm 160 75 205 50 inch 6 30 2 95 8 07 1 97 36K mm 160 95 245 60 inch 6 30 3 74 9 65 2 36 48K mm 160 95 287 60 inch 6 30 3 74 11 30 2 36 3 15 80 26 77 680 30 71 780 33 07 840 3 62 92 3 62 92 37 40 950 3 62 92 Fig 3 Indoor Unit Si...

Page 7: ...7 CLEARANCES Fig 4 Cassette Unit Clearance ...

Page 8: ...nsure the install site can withstand a weight four times of the unit s If not reinforce the site prior to installation Refer to the install cardboard to determine where the location should be reinforced IMPORTANT To guarantee a good performance the unit must be installed by professional personnel in accordance with this manual IMPORTANT Drilling holes in the ceiling must be performed by profession...

Page 9: ...eeding further For an installation example see Fig 10 1 2 3 4 Fig 10 Installation Clearances 1 Ceiling slab 2 Expansible hook optional 3 Installation hook optional 4 False ceiling NOTE For a non standard installation contact your dealer for details When installing optional accessories review the optional accessories list in the installation manual Depending on field conditions it may be easier to ...

Page 10: ...densation 1 Indoor drain pipe 2 Drain socket Unit mm 1 2 5 7 0 5 1 1 5m 300 11 8in 6 5 4 3 n i 7 8 0 2 2 n i 5 9 2 0 5 7 n i 3 0 n i 9 0 2 0 3 5 3 5ft Fig 16 Drain Setup Pipe 1 Ceiling slab 2 Hanger bracket 3 Adjustable range 4 Drain raising pipe 5 Drain hose 6 Metal clamp Connect the drain hose to the drain raising pipes and insulate them Connect the drain hose to the drain outlet on the indoor u...

Page 11: ...m 2 Water receiver ElectricalWiring 1 Remove the indoor unit control box lid 2 Follow the Wiring Diagram label attached to the indoor unit s control box lid to wire the outdoor unit indoor unit and the wired remote controller 3 Securely fix the wires with a field supplied clamp 4 Attach the outdoor unit cover When the electric wiring work is complete check the drainage flow during COOL running 1 C...

Page 12: ...on panel to the unit with the supplied screws see Fig 24 3 After installing the decoration panel ensure there is no space between the unit body and the decoration panel Otherwise air may leak through the gap and cause dewdrops see Fig 23 Fig 23 Eliminate Space 4 Mount the intake grille Ensure the buckles at the back of the grille are properly seated in the panel s groove 1 Decoration panel 2 Screw...

Page 13: ...N40 Connector Used for Wired Remote Control with a 4 Pin Molex plug Wired Remote Controller Available as Accessory 5 Pin Molex plug to be connected to Wired Controller s cable Grille Display 10 pin Molex plug to be connected to Control Board Grille Louver Motor Power 5 Pin Molex plug to be connected to Control Board Fig 29 Panel Cassette Connections ...

Page 14: ...ht of the indoor unit needs to be adjusted you can do so through the openings at the panel s four corners Make sure that the internal wiring and drainpipe are not affected by this adjustment ELECTRICAL DATA Table 5 Electrical Data UNIT SIZE OPER VOLTAGE INDOOR FAN MAX FUSE CB AMP OPER VOLTAGE MAX MIN V PH HZ FLA HP W MAX FUSE CB AMP 9 253 187 208 230 1 60 0 146 0 061 46 Refer to outdoor unit insta...

Page 15: ...sulation at the flare connection then fasten the piping and wiring to the wall as required Completely seal the hole in the wall 5 Piping a Cut the pipe with a pipe cutter at 90 degrees see Fig 38 b Remove the service connection if provided with the unit Oblique DŽ 90 Roughness Burr Fig 38 Pipe Cutting c Remove all the burrs from the cut cross section of the pipe avoiding any burrs inside the tubes ...

Page 16: ...t metal Pay close attention to the feeder tubes making sure the wire ties on the feeder tubes are secure and tight EVACUATE EVACUATE CHECK FOR TIGHT DRY SYSTEM IF IT HOLDS DEEP VACUUM BREAK VACUUM WITH DRY NITROGEN WAIT RELEASE CHARGE INTO SYSTEM EVACUATE BREAK VACUUM WITH DRY NITROGEN WAIT Fig 42 Triple Evacuation Method START UP Test Operation Perform a test operation after completing a gas leak...

Page 17: ...ture sensor T2 open circuit or short circuit 7 times X EC Refrigerant leakage detection 8 times X EE Water level alarm malfunction 1 time O F0 Current overload protection 2 times O F1 Open circuit or short circuit of outdoor ambient temperature sensor T4 3 times O F2 Open circuit or short circuit of condenser coil temperature sensor T3 4 times O F3 Open circuit or short circuit of Compressor disch...

Page 18: ...D 7310 W Morris St D Indianapolis IN 46231 Edition Date 10 18 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No IM 40MBCQ 03 Replaces IM 40MBCQ 02 ...

Reviews: