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50

Then:

Example:

Actual 

Approximate

Nameplate Motor

Rpm = 

1760  

1760

Mtr Sheave Pitch

Diameter 

=  

8.9 in. 

9.0 (OD)

Fan Sheave Pitch

Diameter 

12.4 in. 

12.5 (OD)

Fan Rpm 

=

1760 x 8.9  1760 x 9

  12.4  

12.5

=

1263 Rpm 1267 Rpm

Refer to Table 1, Physical Data for maximum allowable fan 

speeds for standard wheels. 

Excessive fan speed may result in con-

densate carryover from cooling coil or fan motor overload and 

wheel failure.

1. Check direction of rotation (see Fig. 52). Arrow on drive side 

of fan housing indicates correct direction of rotation.

Fig. 52 — Fan Wheel Rotation

2. Check vibration. If excessive vibration occurs, check for the 

following:
 a. Variable sheave (if air balance of system has been 

accomplished: replace sheave with fixed sheave for con-

tinuous application).

 b. Drive misalignment.
 c. Mismatched, worn or loose belts.
 d. Wheel or sheaves loose on shaft.
 e. Loose bearings.
 f. Loose mounting bolts.
 g. Motor out of balance.
 h. Sheaves eccentric or out of balance.
 i. Vibration isolators improperly adjusted.
 j. Out-of-balance or corroded wheel (rebalance or replace 

if necessary).

 k. Accumulation of material on wheel (remove excess 

material).

COILS

Chilled Water Coil

Typical coil vents, drains, and lifting points for the Chilled Water 

Coil are shown in Fig. 32.

DX Coil

Charge refrigerant. Also refer to condensing unit service and in-

stallation instructions. Refrigerant operating charge for unit coil is 

shown in Table 2.

SERVICE

General

1. Place a suitable walkway to protect floor insulation whenever 

entering the fan section.

2. Review Safety Considerations at beginning of these instruc-

tions. Good safety habits are important tools when perform-
ing service procedures.

3. To make speed measurements, use a strobe-style tachometer 

or calculate per Step 6 of Start-Up, Check List on page 49.

Fan Motor Replacement

1. Shut off motor power.
2. Disconnect and tag power wires at motor terminals.
3. Loosen motor brace-to-mounting-rail attaching bolts. Loosen 

belt tensioning bolts to adjust the motor position so V-belts 
can be removed without stretching over grooves.

4. Mark belt as to position. Remove and set aside belts.
5. Remove motor to motor bracket holddown bolts.
6. Remove motor pulley and set aside.
7. Remove motor.
8. Install new motor. Reassemble by reversing Steps 1-6. Be 

sure to reinstall multiple belts in their original position. Use a 

complete new set if required. Do not stretch belts over 

sheaves. Review the sections on motor and sheave installa-
tion, sheave alignment and belt tensioning discussed previ-

ously (Fig. 29 and 30).

9. Reconnect motor leads and restore power. Check fan for 

proper rotation as described in Start-Up, Check List.

Coil Cleaning

DETERGENT
Spray mild detergent solution on coils with garden-type sprayer. 

Rinse with fresh water. Check to ensure condensate line is free. 

Excess water from cleaning may flood unit if condensate line is 

plugged.
STEAM
Remove coil to facilitate cleaning and prevent damage to unit in-

sulation. See Coil Removal section on page 51.

Winter Shutdown (Chilled Water Coil Only)

It is recommended that auxiliary drain piping be added to coil pip-

ing if yearly winterizing of coils is anticipated. This auxiliary pip-

ing should be located at the highest and lowest point on the respec-

tive header connection for each coil.
ANTIFREEZE METHODS OF COIL PROTECTION
1. Close coil water supply and return valves.
2. Drain coil as follows:
3. Method I — ‘Break’ flange of coupling at each header loca-

tion. Separate flange or coupling connection to facilitate coil 

draining.

4.

Method II

 — Open both valves to auxiliary drain piping.

5. After coil is drained, 

Method I, 

connect line with a service 

valve and union from upper nozzle to an antifreeze reservoir. 
Connect a self-priming reversible pump between the low

 

header connection and the reservoir. 

Method II, 

make connec-

tion to auxiliary drain valves.

6. Fill reservoir with any inhibited antifreeze acceptable to code 

and underwriter authority.

7. Open service valve and circulate solution for 15 minutes; then 

check its strength.

Fan Rpm =

Motor Rpm x Motor Sheave 

Pitch Diameter (in.)

Fan Sheave Pitch Diameter (in.)

Summary of Contents for 39LA25

Page 1: ...tall Sheaves on Motor and Fan Shafts 28 ALIGNMENT Install V Belts 30 TENSION MEASUREMENT PROCEDURE Water and Steam Coil Piping Recommendations 33 GENERAL WATER COILS STEAM COILS Coil Freeze Up Protect...

Page 2: ...it b Recover refrigerant to relieve all pressure from system using both high pressure and low pressure ports c Traces of vapor should be displaced with nitrogen and the work area should be well ventil...

Page 3: ...fication Fig 2 39L Model Number Nomenclature 39LA 39LB 39LC 39LD 39LF 39LG 39LH HORIZONTAL DRAW THRU VERTICAL DRAW THRU 39L C 03 HB CA 1 39L 39L Air Handler Special Order Draw Thru Options Base Unit C...

Page 4: ...Tube Size Copper A 0 016 Std H Pin B 0 025 Std H Pin 066 Nominal Length Between Tube Sheets cm 166 096 136 066 086 116 X Non ferrous X R Hand Right Hand Left Hand R L 28N 28N Coil Model Number Coil T...

Page 5: ...Pin B 0 025 Std H Pin 086 Nominal Length Between Tube Sheets cm 166 096 136 066 086 116 Z Standard varies with coil Z L Hand Right Hand Left Hand R L S Slant 8 22 24 32 38 C Face Split Full Circuit D...

Page 6: ...9 10 11 12 13 1 2 hp 3 4 hp 1 hp 1 1 2 hp 2 hp 3 hp 5 hp 7 1 2 hp 10 hp 15 hp 20 hp 25 hp 30 hp Motor rpm 60 Hz 1200 A B C 1800 3600 50 Hz 1000 D E F 1500 3000 Motor Type XL Across the Line Open Drip...

Page 7: ...7 Fig 8 Position 4 Unit Configuration Model Component Sequence Also Shown PRE HEAT WATER OR PRE HEAT STEAM PHW LEGEND COMB Combination PH Preheat POS Position Factory installed option components...

Page 8: ...E AREA 5 A B C 39LG FAN ONLY 6 A B C 39LH VERTICAL HEATING SMALL FACE AREA A B C 7 ACCESSORY SECTIONS MIXING BOX 8 10 FILTER MIXING BOX 9 FILTER MIXING BOX FLAT FILTER 11 ANGLE FILTER 12 PLENUM 13 HOT...

Page 9: ...472 540 621 713 799 851 943 6 39LG 21 3 25 2 29 1 29 1 29 1 37 0 40 9 40 9 48 8 120 168 246 282 324 372 417 444 492 7 39LH 21 3 25 2 29 1 29 1 29 1 37 0 40 9 40 9 48 8 220 308 452 517 594 682 764 814...

Page 10: ...hich fits inside the larger one This allows the channel to be adjusted to the required length for installation Channels are shipped on top of the unit The 2 sections of each channel are shipped one in...

Page 11: ...7 8 1 3 3 4 2 3 9 16 15 5 5 1 16 5 5 5 16 3 1 2 11 9 16 0 7 7 8 1 3 3 4 2 3 9 16 18 5 5 1 16 5 5 5 16 3 4 15 16 3 3 3 8 0 7 7 8 1 3 3 4 2 11 7 16 21 6 5 1 4 6 5 1 8 3 4 15 16 3 3 3 8 0 7 7 8 1 3 3 4 2...

Page 12: ...2 3 3 5 5 6 5 7 7 9 10 12 12 14 13 19 16 24 COIL VOLUME gal water Chilled Water 1 2 in OD Tube Large Face Area 4 Row 2 5 3 5 4 5 5 2 5 6 7 3 8 5 10 4 12 0 6 Row 3 2 4 7 6 0 6 8 7 7 10 1 11 7 14 2 16 3...

Page 13: ...11 06 13 28 16 2 18 9 Number Tubes Face 4 6 8 8 8 10 12 12 14 Finned Tube Length in 25 5 33 4 37 3 45 2 53 1 53 1 53 1 53 1 64 9 Table 2 Additional Component Weights cont UNIT SIZE 03 06 08 10 12 15...

Page 14: ...Unscrew the flanges top and sides around the coil fan section and the accessory section See Fig 15 NOTE If the section to section gasket installed at the factory is damaged while splitting the unit o...

Page 15: ...er sections actuator must be connected to the 1 in hollow jackshaft that drives the interconnecting linkage bar Connection to any other shaft is not recommended DUCTWORK ATTACHMENT Ductwork should be...

Page 16: ...es multiple activators may be used 5 Part No HF27BB033 and 034 are designed for inlet guide vane and face and bypass applications but may be used for external relief dampers if spring return is not re...

Page 17: ...7 1 4 1 7 1 4 12 2 3 9 16 5 5 7 16 2 8 1 8 3 11 1 5 0 6 1 16 0 6 1 16 0 9 1 4 2 0 5 8 4 1 1 4 1 7 1 4 15 2 3 9 16 5 5 7 16 3 4 3 11 1 9 0 8 0 4 1 16 0 9 1 4 2 8 1 2 4 1 1 4 1 11 1 4 18 2 11 7 16 5 5 7...

Page 18: ...that motor holddown bolts are tight on field installed motor See Table 5 for electrical data for premium effi ciency EISA compliant motors JUNCTION BOX CONDENSATE PREVENTION When air handlers are inst...

Page 19: ...184T 7 5 20 8 18 8 9 4 7 5 91 0 213T 10 0 27 3 24 7 12 4 9 9 91 7 215T 15 0 39 8 36 0 18 0 14 4 93 0 254T 20 0 53 1 48 0 24 0 19 2 93 0 256T 25 0 65 5 59 3 29 6 23 7 93 6 284T 30 0 77 8 70 4 35 2 28...

Page 20: ...remove any loose items inside the fan section 3 Close and secure the fan access door or panel and the starter door cover 4 Apply power to the starter 5 Set the HOA switch in the HAND position and ver...

Page 21: ...grammed with the correct values for parameters 2002 and 2008 to maximum fan speed and maximum VFD output fre quency to limit motor speed to the fan maximum 4 Verify max fan rpm from label on fan sled...

Page 22: ...RATE AT 460 VOLTS 1 2 03A3 4 3 3 10 15 0 9 1 0 1 5 1 2 3 4 03A3 4 3 3 10 15 1 3 1 2 1 7 1 5 1 03A3 4 3 3 10 15 1 6 1 5 1 9 1 7 1 1 2 03A3 4 3 3 10 15 2 2 2 0 2 8 2 3 2 03A3 4 3 3 10 15 2 7 2 7 3 0 3 0...

Page 23: ...14 1401 Relay Output 1 Started 1402 Relay Output 2 Run 1403 Relay Output 3 Fault inverted 16 1601 Run Enable DI 2 1601 1608 Start Enable 1 safety 1 DI 4 1608 1609 Start Enable 2 safety 2 DI 5 1609 20...

Page 24: ...00 40 4001 Gain 0 7 4002 Integration Time 30 sec 4005 Error Value Invert no 4006 Units volts 4007 Display Format x xxx 4010 Setpoint Select Internal 4011 Internal Setpoint Field Program 0 0v 10 0v 401...

Page 25: ...tatic Pressure Signal 0 10 v dc AI 2 Cable Shield Ground From a Field Supplied 4 Wire Static Pressure Transducer DI 6 Internal PID Enable Jumper Acceptable transducer output voltage ranges are 0 10 vd...

Page 26: ...Use the UP or DOWN keys to highlight ASSISTANTS on the display screen and press ENTER SOFT KEY 2 3 Use the UP or DOWN keys to highlight Commission Drive and press SEL SOFT KEY 2 4 The Start Up Assist...

Page 27: ...Pressing the HAND button switches the drive to hand control while keeping the drive running Pressing theAUTO button switches the drive to remote input control The OFF button stops the drive To return...

Page 28: ...s to change the parameter setting Press OK SOFT KEY 2 to save the configuration and return to the Clock Set menu 4 Use the UP or DOWN keys to highlight SET TIME and press SEL SOFT KEY 2 Use the UP or...

Page 29: ...indicated by the arrows in Fig 29 Adjustable sheave To check the location of adjustable sheave on shaft make sure that the centerlines of both sheaves are in line and parallel with the bearing suppor...

Page 30: ...ace the tension checker squarely on one belt at the center of the belt span Apply a force on the plunger and perpendicular to the belt span until the bottom of the large O ring is even with the top of...

Page 31: ...4 8 9 8 5 7 3 12 6 10 9 C CX 7 0 9 0 500 1740 1741 3000 11 5 9 4 17 0 13 8 14 7 11 9 21 8 17 5 9 5 16 0 500 1740 1741 3000 14 1 12 5 21 0 18 5 15 9 14 6 23 5 21 6 D 12 0 16 0 200 850 851 1500 24 9 21...

Page 32: ...600 957 X X 10 215T 9 1 7 4 4 3 3 4 1600 1061 X 12 1 1 2 145T 1 3 16 11 25 9 4 5 7 5 7 1061 668 X X 2 145T 11 25 9 4 5 7 5 7 1238 668 X X 3 182T 9 8 8 3 5 7 5 7 1444 740 X X 5 184T 9 8 8 3 5 7 5 7 160...

Page 33: ...Lifting Points Note the horizontal location of the 15 degree check valve and the orientation of the gate pivot This valve is intended to relieve any vacuum forming in the condensate outlet of a conde...

Page 34: ...steam supply line upstream from the control valve Provide air vents for the coils to eliminate non condensible gases Select a control valve according to the steam load not the coils supply connection...

Page 35: ...7 2 1 2 57 2 1 2 66 2 1 2 D Double Circuit F Full Circuit H Half Circuit Q Quarter Circuit SMALL FACE AREA 39LB 39LC 39LF COIL TYPE CIRCUITING UNIT SIZE 03 06 08 10 12 Face Area sq ft 2 72 4 72 6 58 7...

Page 36: ...t the trap 2 Use float and thermostatic traps only for condensate removal Trap size selection should be based on the difference in pres sure between the steam supply main and the condensate return mai...

Page 37: ...e Steam Supply to Unit Dirt Leg Globe Valve Plug Type Drip Line Condensate Return From Unit Gate Valve Condensate Return Main Open Air Relief to Atmosphere Close to Unit Required on Low Pressure Gravi...

Page 38: ...Valve Steam Supply 15 Check Valve for Breaking Vacuum Thermostatic Trap 1 2 in Dirt Leg 6 in 15 Check Valve Float or Bucket Trap Note 4 Note 1 Gate Valve Condensate Return 12 Min Open Air Relief to A...

Page 39: ...ve b Hot gas bypass is required See Hot Gas Bypass section below 3 Solder expansion valve equalizer line to suction line and locate control bulb on suction line as in Fig 39 or 40 4 Insulate expansion...

Page 40: ...3 15 Row Split 13 15 16 18 18 18 18 18 18 Distributor Nozzle Size 2 2 3 4 4 5 5 6 6 6 ROW COIL Circuit Equivalent Length ft 39 20 47 24 51 26 59 30 67 34 Distributor Tube Length in Face Split 11 11 11...

Page 41: ...1 2 11 1 2 11 1 2 11 1 2 13 11 1 2 13 11 1 2 13 Row Split 11 1 2 13 15 16 16 18 1 2 16 18 1 2 16 18 1 2 Distributor Nozzle Size 1 1 2 1 1 2 2 1 2 3 4 4 5 5 5 5 8 ROW COIL Circuit Equivalent Length ft...

Page 42: ...7HC012 12 1117 13 1 4 EA07HC013 13 1126 14 1 4 EA07TC290 14 1126 15 1 4 EA07HC015 15 1126 16 1 4 EA07TC207 16 1126 17 1 4 EA07HC017 17 SPORLAN TYPE CARRIER PART NO CONNECTION SIZES in USED WITH DISTRI...

Page 43: ...COIL Manifolding for 2 Face Splits Refer to Fig 45 and externally manifold as follows 1 Connect the 4 expansion valves to the 4 distributors on each coil and connect the 4 suction lines to the 15 diam...

Page 44: ...44 Fig 45 Face Split Coil Manifolding Typical Fig 46 Row Split Coil Manifolding Typical TXV Thermostatic Expansion Valve TXV Thermostatic Expansion Valve...

Page 45: ...nnect switch or main circuit breaker in accordance with NEC and other applicable codes Locate so that it is easily ac cessible and within sight of heater control box per NEC Article 424 19 and 424 65...

Page 46: ...46 Fig 48 Typical Electric Heater Wiring Schematic NOTE All wiring must be copper and must conform to the NEC National Electrical Code...

Page 47: ...5 114 142 3 150 57 71 2 80 72 90 2 90 51 8 500 53 144 180 3 200 125 156 3 175 62 78 2 80 79 98 2 100 59 8 500 62 72 90 2 100 91 114 2 125 12 7 3 6 19 9 500 17 55 69 2 70 48 60 1 60 24 30 1 30 30 38 1...

Page 48: ...rt must be removed To change from upblast to horizontal discharge or from horizontal to upblast discharge the bearings must be relocated to keep the wheel centered in the housing To change from upblas...

Page 49: ...1 Also check tightness of setscrews on fan wheels and sheaves 3 Check tightness of fan shaft bearing mounting 4 Recheck sheave alignment and belt tension Refer to Fig 28 and 29 5 Hand turn fan to make...

Page 50: ...nsioning bolts to adjust the motor position so V belts can be removed without stretching over grooves 4 Mark belt as to position Remove and set aside belts 5 Remove motor to motor bracket holddown bol...

Page 51: ...le side hairpin baffle side header baffle top coil baffle These parts should be field installed onto the coil before placing the coil into the unit Once the baffles are installed install the coil with...

Page 52: ...LE SIDE HEADER BAFLE SIDE HAIRPIN BAFFLE BOTTOM COIL BAFFLE SEE TOP FLANGE DETAIL BOTTOM MOUNTING FLANGE TOP FLANGE DETAIL TOP COIL BAFFLE SIDE HEADER BAFLE SIDE HAIRPIN BAFFLE LEGEND 1 Accessory Side...

Page 53: ...er 6 Remove screws from inside baffle Item 14 Leave baffle attached to left side panel Item 16 7 Remove left side panel Item 16 Support of fan section may be required after removal of side panels Item...

Page 54: ...affle to coil 4 Remove side panel s Item 6 NOTE Vertical units may require support of fan section after removal of side panels 5 If accessory is present remove accessory side panel Item 1 on left side...

Page 55: ...ign This will ensure cold air contact with cold water and warm air with hot water Coil repositioning for opposite hand application will compromise one or more of these characteristics However there wi...

Page 56: ...coil falls below 35 F These conditions occur when IDT coils are used for pre heat and or face and bypass applications Freeze up protection 1 Use a strainer in the supply line and the dirt leg ahead of...

Page 57: ...tighten holddown bolts and then tighten bearing locking collar and setscrews 12 Make certain fan wheel does not rub sides of fan housing after installing new bearings 13 Recoat fan shaft with a rust i...

Page 58: ...58 Fig 59 Filter Arrangement 2 in and 4 in Flat 16 20 25 16 20 25 25 25 16 20 20 SIZE 21 SIZE 25...

Page 59: ...or or with manufacturer s recommendations included with motor BEARINGS Fan Bearings Lubricate fan bearings every 3 months with suitable bearing grease Typical lubricants are given in Table 19 Inlet Va...

Page 60: ...ing the screws from the discharge of the fan housing Remove the fan discharge panel Fig 63 2 Remove all of the panels from the fan section Fig 64 3 Remove the fan by removing the 4 screws on the corne...

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