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Step 2 — Rig and Mount Unit

MOUNTING ON GROUND — Mount unit on a solid, level
concrete pad. Position unit so water or ice from roof does
not fall directly into unit. Accessory stacking kits can be used
when units are to be stacked. If conditions or local codes
require unit to be fastened to a pad, 6 field-supplied tiedown
bolts should be used and fastened through slots provided in
unit mounting feet.

MOUNTING ON ROOF — Mount unit on level platform or
frame at least 6 in. above roof surface. Isolate unit and tub-
ing from structure.

RIGGING

Be sure unit panels are securely in place prior to
rigging.

Keep unit upright. Lift unit using sling. Use cardboard or

padding under sling, and spreader bars to prevent sling dam-
age to unit. See Fig. 3. See Fig. 2 for center of gravity ref-
erence. Install unit so coil does not face into prevailing winds.
If this is not possible and constant winds above 25 mph are
expected, use accessory wind baffle.

NOTE: Accessory wind baffles should be used on all units
with accessory low-ambient control.

Units may also be wall mounted using the accessory wall

mounting kit.

Step 3 — Complete Refrigerant Piping Connec-
tions —

Outdoor units may be connected to indoor units

using field-supplied tubing of refrigerant grade and condi-
tion. Do not use less than 10 ft of interconnecting tubing.

DO NOT BURY MORE THAN 36 IN. OF REFRIG-
ERANT PIPE IN THE GROUND. If any section of pipe
is buried, there must be a 6 in. vertical rise to the valve
connections on the outdoor unit. If more than the rec-
ommended length is buried, refrigerant may migrate to
the cooler, buried section during extended periods of sys-
tem shutdown. This causes refrigerant slugging and could
damage compressor at start-up.

When more than 50 ft of interconnecting tubing and more

than 30 ft of vertical lift is used, refer to Part 3 of the Carrier
System Design Manual for design details, or contact your
local distributor.

If either refrigerant tubing or indoor coil is exposed to at-

mospheric conditions for longer than 5 minutes, it must be
evacuated to 1000 microns to eliminate contamination and
moisture in the system.

Run refrigerant tubes as directly as possible, avoiding un-

necessary turns and bends. Suspend refrigerant tubes so they
do not damage insulation on vapor tube and do not transmit
vibration to the structure. Also, when passing refrigerant tubes
through the wall, seal opening so that vibration is not trans-
mitted to structure. Leave some slack in refrigerant tubes be-
tween structure and outdoor unit to absorb vibration. Refer
to separate indoor unit installation instructions for addi-
tional information.

CHECK ACCURATER

t

CONTROL — The correct

AccuRater (bypass type) refrigerant control is required for
cooling system capacity optimization. An AccuRater device
with field-replaceable piston should be supplied with the

indoor unit. Refer to AccuRater metering device table in sepa-
rate indoor unit installation instructions to determine the cor-
rect AccuRater piston size required for the condenser/
evaporator system being installed.

Note that one of 2 types of the AccuRater devices can be

found on the indoor unit. See Fig. 4. Do not interchange com-
ponents between AccuRater device types. Matching of out-
door unit with indoor unit may require field replacement of
piston. Replace piston, if required, before connecting refrig-
erant lines. Piston replacement instructions are included
in the indoor unit installation instructions. After system in-
stallation is complete, see Refrigerant charging section on
page 8 to check and/or adjust refrigerant charge.

The 38HDL018-060 units may also be installed with units

using a thermostatic expansion valve (TXV). If a TXV is
used, be sure to remove the piston from the indoor coil. See
installation instructions shipped with the TXV for proper po-
sitioning and adjustment.

MAKE PIPING SWEAT CONNECTIONS — Remove plas-
tic caps from liquid and suction service valves. Use refrig-
erant grade tubing. Service valves are closed from the fac-
tory and ready for brazing. After wrapping the service valve

Fig. 3 — Lifting Unit with Sling

NOTE: Arrow on AccuRater body points in free-flow direction, away
from the indoor coil.

Fig. 4 — AccuRater Metering Device Components

TYPE A (BYPASS TYPE)

TYPE B

3

Summary of Contents for 38HDL018

Page 1: ... for brazing operations Have a fire extinguisher available Read these instructions thor oughly Consult local building codes and National Electrical Code NEC for special installation requirements INSTALLATION Before installing or servicing system always turn off main power to system There may be more than one dis connect switch Turn off accessory heater power if applicable Electrical shock can caus...

Page 2: ...185 83 9 048 3 13 16 944 6 3 89 16 1131 9 1 51 16 433 4 1 67 16 468 3 2 61 2 774 7 1 75 8 498 5 2 55 8 752 5 2 83 16 817 6 1 17 8 352 4 0 81 4 209 5 0 4 406 4 0 07 8 22 22 222 100 5 060 3 13 16 944 6 3 89 16 1131 9 1 51 16 433 4 1 67 16 468 3 2 61 2 774 7 1 75 8 498 5 2 55 8 752 5 2 83 16 817 6 1 111 16 347 7 0 81 8 206 4 0 37 8 403 2 0 07 8 22 22 249 112 9 UNIT SIZE 38HDL MINIMUM MOUNTING PAD DIM...

Page 3: ...tes it must be evacuated to 1000 microns to eliminate contamination and moisture in the system Run refrigerant tubes as directly as possible avoiding un necessary turns and bends Suspend refrigerant tubes so they do not damage insulation on vapor tube and do not transmit vibration to the structure Also when passing refrigerant tubes through the wall seal opening so that vibration is not trans mitt...

Page 4: ...d wiring must be in compliance with NEC and applicable local codes Use mini mum 60 C wire for field power connection Route power wires through opening in the unit side panel and connect in unit control box as shown on unit label dia gram and Fig 5 and 6 Unit must be grounded CONTROL CIRCUIT WIRING Control voltage is 24 v See Fig 5 and unit label diagram for field supplied wiring details Route cont...

Page 5: ...7KC PFV Oil oz Initial Recharge 25 21 25 21 38 34 54 50 42 38 56 52 OUTDOOR FAN Propeller Type Direct Drive Horizontal Rpm 850 850 850 850 850 850 Diameter in No of Blades 18 3 18 3 18 3 18 3 24 3 24 3 Fan Pitch Deg 25 27 27 31 24 24 Motor Hp 1 8 1 8 1 8 1 8 1 4 1 4 Nominal Airflow Cfm 1720 1720 1720 1720 3900 3900 OUTDOOR COIL Copper Tube Aluminum Plate Fin Face Area sq ft No of Rows 6 1 1 6 1 1 ...

Page 6: ... unit on heating cooling applications If accessory IFR is required for cooling only applic tions locate IFR in fan coil NOTE Refer to unit wiring label for wire colors BRN to BLU and C to Y connections Fig 5 Typical Control Circuit Connections Fig 6 Line Power Connections LEGEND NEC National Electrical Code TB Terminal Board TB Connections Field Wiring Factory Wiring 6 ...

Page 7: ...may result in electrical shock or injury from rotating fan blade Outdoor Fan A reinforced wire mount holds the out door fan assembly in place See Fig 7 for proper mounting positions High Pressure Relief Valve Valve is located in compressor Relief valve opens at a pressure differential of approximately 450 50 psig between suction low side and discharge high side to allow pressure equalization Inter...

Page 8: ...nt AccuRaterT Bypass Type Device See Fig 4 for bypass type AccuRater device components The piston has a refrigerant metering hole through it The retainer forms a stop for the piston in the refrigerant bypass mode and a sealing surface for liquid line flare connection To check clean or replace piston 1 Shut off power to unit 2 Pump down using Pumpdown Procedure section on page 7 3 Remove liquid lin...

Page 9: ... 65 6 10 13 16 19 21 24 27 30 33 36 38 41 70 7 10 13 16 19 21 24 27 30 33 36 39 75 6 9 12 15 18 21 24 28 31 34 37 80 5 8 12 15 18 21 25 28 31 35 85 8 11 15 19 22 26 30 33 90 5 9 13 16 20 24 27 31 95 6 10 14 18 22 25 29 100 8 12 15 20 23 27 105 5 9 13 17 22 26 110 6 11 15 20 25 115 8 14 18 23 LEGEND WB Wet Bulb Do not attempt to charge system under these conditions or refrig erant slugging may occu...

Page 10: ... of the coils Clean coil annually or as required by location and outdoor air conditions Inspect coil monthly and clean as required Fins are NOT continuous through coil sections Dirt and de bris may pass through the first section become trapped be tween the rows of fins and restrict condenser airflow Use a flashlight to determine if dirt or debris has collected between coil sections Clean coil as f...

Page 11: ...TROUBLESHOOTING TROUBLESHOOTING CHART COOLING CYCLE 11 ...

Page 12: ...turer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 3a 2a PC 111 Catalog No 563 885 Printed in U S A Form 38HDL 2SI Pg 12 1 99 Replaces 38HDL 1SI ...

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