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Table 1 — System Combinations for Indoor

and Outdoor Units

SYSTEM

INDOOR UNIT

OUTDOOR UNIT

High Wall Cooling Only Systems

53QNB018

40QNB018

38HDC018

53QNB024

40QNB024

38HDC024

(2) 40QNB018

38HDS024*

(4) 40QNB018

38HDS048*

40QNB024, (2) 40QNB018

38HDS048*

(2) 40QNB024

38HDS048*

High Wall Heat Pump Systems

53QNE018

40QNE018

38BK018

53QNE024

40QNE024

38BK024

*Multi-split systems can accommodate up to 4 fan coil units of vari-

ous types with one condensing unit. The combinations listed in
this table are those which use only high-wall units (not in combina-

tion with any other type of fan coil unit). Refer to system presale
literature or Price Pages for more details.

NOTE: Numbers in ( ) indicate quantities of more than 1. See Fig. 1
for 40QN high wall fan coil unit.

INSTALLATION

The 40QNB high wall fan coil unit is installed with either

the 38HDC condensing or 38HDS multi-split condensing out-
door unit, and the 40QNE unit is installed with the 38BK

heat pump outdoor unit. Refer to Table 1 to make sure the

correct indoor unit(s) is installed with the correct outdoor
unit.

Installation instructions for the 40QN fan coil units are

contained in this manual. Refer to this manual for proper

installation of the complete system. Note that the 38HDC,
HDS, and BK outdoor units are shipped with installation and

service instructions for basic installation of the outdoor sec-
tion. Be sure to make the modifications in Make Connec-

tions to Outdoor Unit section on page 9 of this literature, so
that the outdoor unit will operate properly with the 40QN
control system. Be sure the unit will be operated within the
application guidelines shown in Table 2. When installing the

38HDC, HDS, or BK unit, note that for cooling operation
below 55 F (38HDC, QK) or 0°F (38HDS), it is necessary
to equip the outdoor unit with the head pressure control ac-
cessory.

To install this system, you will need:

• 40QNB or QNE fan coil unit(s)* with standard wireless

remote controller

• 38HDC, HDS, or BK outdoor unit
• low-ambient (HDC, BK) or winter start (HDS) kit (if

required for your application)

* More than one fan coil unit may be used with the 38HDS

multi-split units. Refer to 38HDS system Price Pages for
full details.

NOTE: Refrigerant pipe, drain pipe, wire, etc., are also re-
quired to install unit and are field supplied.

Be sure you have the required parts before beginning in-

stallation. The 40QN unit utilizes a microprocessor control
system to deliver optimum levels of comfort and efficiency.
Be sure to follow these instructions carefully to obtain proper
functioning of the unit.

Step 1 — Complete Pre-Installation Checks

UNPACK UNIT — Store unit in the original packaging
until it is moved to the final site for installation. When re-
moving unit from carton, lift by its 4 corners. Also, note that

there is a plastic bag containing mounting screws taped to
the mounting bracket.
INSPECT SHIPMENT — Upon receipt of shipment check

unit (Fig. 1) for damage. Forward claim papers directly to
the transportation company. Manufacturer is not responsible

for damage incurred in transit.

Table 2 — Application Ranges

COOLING MODE

Maximum

Minimum

Indoor

Unit

Outdoor

Unit

Indoor

Unit

Outdoor

Unit

95 F DB

115 F DB

67 F DB

55 F DB*

71 F WB

57 F WB

0° F DB†

HEATING MODE (38BK Systems Only)

Maximum

Minimum

Indoor

Unit

Outdoor

Unit

Indoor

Unit

Outdoor

Unit

80 F DB

75 F DB

55 F DB

0° F DB

71 F WB

65 F WB

DB —

Dry Bulb

WB —

Wet Bulb

*38HDC and BK systems only.
†38HDS systems only.

NOTE: Unit may be equipped with a low-ambient control (HDC, BK)
or winter start kit (HDS) that will allow operation down to

20 F.

Check all items. If any item is missing notify your Carrier

distributor. To prevent loss or damage, leave all parts in origi-

nal packages until installation.

Step 2 — Select Location —

Consult local building

codes and NEC for special installation requirements.

There are several ways the unit may be installed to dif-

ferent types of wall construction. These instructions do not

cover all installation methods. As a typical installation, these

instructions focus primarily on mounting the unit to wall studs
in new construction. See Fig. 2 for unit dimensions and
Fig. 3 for required clearances. Plan your installation care-
fully before you begin. Listed below are some guidelines that
should be followed when determining location for the unit.
1. Center unit (horizontally) on the wall selected.
2. Place the unit so it faces normal location of room

occupants.

3. Allow sufficient space for airflow clearance, wiring, re-

frigerant piping, and servicing unit. See Fig. 2 and 3.

4. Select walls that are:

a. Strong enough to support weight of the unit.
b. Accessible to convenient condensate drainage.
c. Free of obstacles that may block air circulation to the

fan coils.

d. Outside walls (if possible) to make piping easier.

5. Place top of fan coil unit as high on the wall as possible

making sure the unit is at least 10 in. down from ceiling
to permit proper air intake. Also, make sure that the unit
is not placed directly over anything to prevent filter re-
moval or block airflow.

6. Make sure units are easily accessible to electrical power.
7. Refrigerant piping can enter the unit through the prepunched

holes. Refrigerant piping can run up or down along the
wall, to the right or left along the wall, straight through
the wall, or into the wall (Fig. 4). Once the piping is through

the wall, it can run inside walls, in ceilings, between floors,
or straight to the outside. See Fig. 5 for maximum line

lengths.
NOTE: Run refrigerant piping as directly as possible, and
avoid any unnecessary turns or bends.

8. Condensate piping can be directed through the inside wall

to an approved drain, or directed straight outside.
NOTE: The piping hole for condensate line must be made

at a downward slope to ensure proper drainage. See Mount
Mounting Bracket on Wall Section on page 4 for details.

2

Summary of Contents for 38BK-018

Page 1: ...S Installing and servicing air conditioning equipment can be hazardous due to system pressure and electrical compo nents Only trained and qualified service personnel should install or service air conditioning equipment Untrained personnel can perform basic maintenance such as cleaning and replacing filters All other operations should be performed by trained service personnel When working on air co...

Page 2: ...ting screws taped to the mounting bracket INSPECT SHIPMENT Upon receipt of shipment check unit Fig 1 for damage Forward claim papers directly to the transportation company Manufacturer is not responsible for damage incurred in transit Table 2 Application Ranges COOLING MODE Maximum Minimum Indoor Unit Outdoor Unit Indoor Unit Outdoor Unit 95 F DB 115 F DB 67 F DB 55 F DB 71 F WB 57 F WB 0 F DB HEA...

Page 3: ...cuRater device in the fan coil unit on 38HDC and BK applications A thermostatic expansion valve is used in the outdoor unit on 38HDS applications Insulate both refrigerant lines on 38HDS and BK applications 5 The 49 top and left side clearances are absolute minimums Clearances of 109 are recommended Fig 2 40QN Dimensional Drawing UNIT WEIGHT 40QN018 39 Lb 17 5 Kg 40QN024 43 Lb 19 5 Kg 3 ...

Page 4: ... 10 in away from the ceiling with the 8 screws provided Always be sure to insert screws into the top 2 holes indicated in Fig 6 Make sure the attached bracket will support a 200 lb vertical load For a masonry wall anchor shields can be used to attach bracket to the wall 4 Temporarily hang unit on bracket to check location and level A clearance of 49 is the absolute minimum A clearance of 109 is re...

Page 5: ...t be a 6 in vertical rise to the valve connections on the outdoor unit If more than the rec ommended length is buried refrigerant may migrate to the cooler buried section during extended periods of unit shutdown causing refrigerant slugging and possible com pressor damage at start up Use the following instructions to connect piping 1 Install insulation Insulateall refrigerant lines on heat pumps a...

Page 6: ... 39 43 REFRIGERANT R 22 with AccuRaterT Control or TXV FAN Rpm 1120 1470 Nominal Cfm High Speed 540 550 COIL Rows 2 3 Face Area sq ft 2 56 2 56 Fins in 15 9 18 1 Number of Circuits 2 3 CONNECTIONS MPT Suction in Flare 5 8 Liquid in Flare 3 8 Condensate Drain 5 8 LINE SIZES Suction in 5 8 Liquid in 3 8 Condensate Drain 5 8 TXV Thermostatic Expansion Valve 38HDS only Table 4 Required Piston Sizes fo...

Page 7: ...tch and unit NOTE Install branch circuit disconnect per NEC of ad equate size to handle unit starting current Locate disconnect within sight from and readily accessible from unit per Section 440 14 of NEC Some codes allow indoor unit to share disconnect with outdoor unit if disconnect can be locked check local code before installing in this manner To make electrical connections 1 Remove the screws...

Page 8: ...ocked Rotor Amps MCA Minimum Circuit Amps per NEC Section 430 24 NEC National Electrical Code Permissible limits of the voltage range at which unit will operate satisfactorily Fig 12 Drainage System Rear Piping Shown NOTE This shows item locations only Front cover of fan coil unit must be removed to access terminal boards Fig 13 Fan Coil Unit Wiring Preparation FAN COIL UNITS LEGEND CONN Connectio...

Page 9: ...R O and O and G and G Step 8 Install Fan Coil Unit Onto Mounting Bracket 1 Hook the fan coil unit onto the top of the mounting bracket See Fig 16 2 Snap the fan coil unit onto the mounting bracket as shown in Fig 16 IMPORTANT An audible snapping sound will be heard as the hook on the unit is secured into the hole on the mounting bracket Be sure unit is cor rectly mounted START UP Complete the foll...

Page 10: ...stem after it has been out of use for the winter season perform the following steps BEFORE starting the system 1 Inspect and clean the outdoor unit particularly the coil 2 Clean or replace the air filters in the indoor unit 3 Clean the indoor unit drain pan and drain pipe and re move any obstructions 4 Turn on indoor and outdoor unit disconnect switches to supply power to the system 12 hours befor...

Page 11: ... the following occurs 1 If the room temperature is above or equal to the selected temperature the unit will operate for 16 minutes and the compressor and outdoor fan will operate The indoor fan will operate as in the cooling mode After 16 minutes of operation or when the room reaches 2 F below set point the unit switches to normal dehumidification operation 2 If the room temperature is below the s...

Page 12: ...ency mode manually move the slide switch on the fan coil unit to the EMER position Fig 20 The unit is automatically operated in cooling or heating BK units only mode according to room tempera ture Emergency operation settings are as follows 1 Operation mode AUTO 2 Fan Speed AUTO 3 Cooling set point 77 F 4 Timer Mode Continuous NOTE The unit cannot be controlled by the remote con troller until the ...

Page 13: ... is flashing Note that a m and p m are also indicated as the times are scrolled through TA 3 Press again The flashing will stop and the current time will be reset to the new setting To Remove and Clean or Replace Air Filters Operating your system with dirty air filters may damage the indoor unit and can also cause reduced cooling per formance intermittent system operation frost build up on the ind...

Page 14: ...reen UNIT ON light on the front of the fan coil unit To access the LED indicator light remove the front cover of the unit by removing the 3 screws holding it in place If the LED indicator light continuously flashes on for one second then off for one second the control is functioning properly and no fault is present A fast flashing LED indi cates that a fault has been detected Table 7 lists the num...

Page 15: ...s less than or equal to 32 F for 10 minutes after the compressor has started then the compressor and outdoor fan are turned off The indoor fan continues to run at the user selected speed until the indoor coil reaches 44 F At that time the compressor and outdoor fan will restart INDOOR COIL HIGH TEMPERATURE PROTECTION Heat Pump Systems Only If indoor coil temperature is greater than or equal to 135...

Page 16: ...mistor RC Resistor Capacitor RCV Receiver RVS Reversing Valve Solenoid SC Start Capacitor SR Start Relay STM Step Motor TB Terminal Block TRAN Transformer U Unloader Terminal Marked Terminal Unmarked Splice Terminal Block Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring 1 If any of the original wire furnished must be replaced it must be replaced with type 90 C wi...

Page 17: ...ling Only System 38HDC Shown RELAY CHART COMPRESSOR K13 THERMISTOR EQUIVALENCE TEMPERATURE RESISTANCE F C V 95 35 6 500 72 22 11 400 32 0 32 500 ALL THERMISTORS IN THE 40QN SYSTEMS ARE IDENTICAL TO EACH OTHER 17 ...

Page 18: ...00 32 0 32 500 ALL THERMISTORS IN THE 40QN SYSTEMS ARE IDENTICAL TO EACH OTHER Copyright 1996 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 3e 2f PC 111 Catalog No 534 078 Printed in U S A Form 40QN 1SI Pg 18 4 96 Replaces New ...

Page 19: ...ORRECT SIZE FUSE OR HACR BREAKER BEEN PROVIDED ARE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY IS THE DISCONNECT SWITCH INSTALLED IN SIGHT FROM THE UNIT IS THE LOW VOLTAGE CABLE INDOOR TO OUTDOOR UNIT RUN AND CONNECTED PROPERLY HAS CONDENSATE DRAIN BEEN RUN AND SLOPED PROPERLY IS AIR FILTER S IN PLACE IS UNIT MOUNTED LEVEL IS COOLING PISTON INSTALLED THE CORRECT SIZE AND IN THE CORRECT DI...

Page 20: ... MEASURE AND RECORD THE AIR ENTERING OUTDOOR UNIT F AIR ENTERING INDOOR UNIT F DISCHARGE LINE TEMPERATURE F VAPOR LINE TEMPERATURE F MEASURE AND RECORD THE VAPOR LINE PRESSURE PSIG DISCHARGE PRESSURE PSIG CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE Copyright 1996 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and wi...

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