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1 - INTRODUCTION

Prior to the initial start-up of the 30RQS/30RQSY units, 
the people involved should be thoroughly familiar with these 
instructions and the specific project data for the installation 

site.

The 30RQS/30RQSY heat pumps are designed to provide a 
very high level of safety and reliability making installation, 
start-up, operation and maintenance easier and more secure. 
They will provide safe and reliable service when operated 
within their application range.

The procedures in this manual are arranged in the sequence 
required for machine installation, start-up, operation and 

maintenance.

Be sure you understand and follow the procedures and 
safety precautions contained in the instructions supplied 
with the machine, as well as those listed in this guide, such 
as: protective clothing such as gloves, safety glasses, safety 
shoes and appropriate tools, and suitable qualifications 
(electrical, air conditioning, local legislation).

To find out, if these products comply with European direc-
tives (machine safety, low voltage, electromagnetic compati-
bility, equipment under pressure, etc.) check the declarations 
of conformity for these products.

1.1 - Specific aspects for 30RQSY units with variable 

available pressure 

30RQSY units are designed for indoor installation in a plant 
room. For this type of installation cold or hot air leaving 
the air-cooled air heat exchangers is discharged by the fans 
to the outside of the building, using a duct system.

The suction air return can be outside or inside the room 
(see chapter 3.2 - “Duct connection”).

The installation of a duct system at the air heat exchanger 
discharge line and in certain cases at the heat exchanger air 
suction side causes a pressure drop due to the resistance 
caused by the air flow.

Therefore more powerful fan motors than those used for 
the 30RQS units are installed in the units of this range. For 
each installation of a unit installed inside a plant room the 
duct pressure drops differ, depending on the duct length, 
duct section and direction changes.

 

30RQSY units equipped with fans with available pressure 
are designed to operate with air discharge ducts with 
maximum pressure drops of 160 Pa.

To compensate for these pressure drops 30RQSY units are 
equipped with variable-speed fans with a maximum speed 
of 19 r/s to ensure an optimised air flow rate.

In the cooling mode, the full-load or part-load speed is 
controlled by a patented algorithm that permanently 
optimises the condensing temperature to ensure the best unit 
energy efficiency (EER) whatever the operating conditions 
and pressure drops of the system ductwork.

In the heating mode, the full-load or part-load speed of 
each circuit is fixed and at the configured maximum (range 
configurable from 12 r/s to 19 r/s) based on the constraints 
and characteristics of the installation site. The maximum 
configured speed applies to both the heating and cooling 
mode.

If required and for reasons that may apply at the installation 
site of the 30RQSY units a maximum fan speed can be set. 
To do this consult the 30RB/RQ 017-160 Pro- control 

manual.

1.2 - Check equipment received

• 

Inspect the unit for damage or missing parts. If damage 
is detected, or if shipment is incomplete, immediately 
file a claim with the shipping company.

• 

Confirm that the unit received is the one ordered. 
Compare the name plate data with the order.

• 

The name plate is attached to the unit in two locations: 

 

on the outside on one of the unit sides

 

-  on the control box door on the inside.

• 

The unit name plate must include the following 

information:

 

Model number - size

 

CE marking

 

Serial number 

 

Year of manufacture and pressure and leak 
tightness test date

 

Refrigerant used

 

Refrigerant charge per circuit

 

PS: Min./max. allowable pressure (high and low 
pressure side)

 

TS: Min./max. allowable temperature (high and 
low pressure side)

 

Pressure switch cut-out pressure

 

Unit leak test pressure

 

Voltage, frequency, number of phases

 

Maximum current drawn

 

Maximum power input

 

Unit net weight

• 

Confirm that all options ordered for on-site installation 
have been delivered, and are complete and undamaged.

The unit must be checked periodically, if necessary 
removing the insulation (thermal, acoustic), during its 
whole operating life to ensure that no shocks (handling 
accessories, tools, etc.) have damaged it. If necessary, the 
damaged parts must be repaired or replaced. See also 
chapter “Maintenance”.

1.3 - Installation safety considerations

After the unit has been received, and before it is started up, 
it must be inspected for damage. Check that the refrigerant 
circuits are intact, especially that no components or pipes 
have shifted or been damaged (e.g. following a shock). If in 
doubt, carry out a leak tightness check. If damage is detected 
upon receipt, immediately file a claim with the shipping 

company.

Summary of Contents for 30RQ 039 Series

Page 1: ...s Nominal cooling capacity 40 150 kW Nominal heating capacity 40 160 kW 50 Hz For the operation of the control please refer to the Pro Dialog Control manual for the 30RB 30RQ 017 160 series Installati...

Page 2: ...with and without hydronic module without filter frame 15 4 6 30RQSY 050 078 option 23B units with and without hydronic module with filter frame 16 4 7 30RQSY 080 120 units with and without hydronic m...

Page 3: ...stem components 37 15 1 Compressors 37 15 2 Lubricant 37 15 3 Air evaporator condenser 37 15 4 Fans 37 15 5 Electronic expansion valve EXV 37 15 6 Moisture indicator 37 15 7 Filter drier 37 15 8 Water...

Page 4: ...s to ensure an optimised air flow rate In the cooling mode the full load or part load speed is controlled by a patented algorithm that permanently optimises the condensing temperature to ensure the be...

Page 5: ...are re installed if the instal lation is changed or for transport with a gas charge All factory installed safety valves are lead sealed to prevent any calibration change The external safety valves mu...

Page 6: ...to ensure that any leaks are obvious The calibration of a valve that has leaked is generally lower than its original calibration The new calibration may affect the operating range To avoid nuisance tr...

Page 7: ...ine is under pressure or while it is running Be sure pressure is at 0 kPa and that the unit has been shut down and de energised before removing components or opening a circuit Do not attempt to repair...

Page 8: ...ease refer to the dimensional drawings for the units 2 Moving and siting the unit 2 1 Moving See chapter 1 3 Installation safety considerations 2 2 Siting the unit The machine must be installed in a p...

Page 9: ...uare flange is supplied mounted on the unit An available standard round flange can easily be installed at the fan discharge if the installer prefers the use of a round connection duct The unit is supp...

Page 10: ...he ducts The fan protection grilles can be removed to increase the available pressure At the beginning of each duct provide an access hatch with minimum dimensions of 700 x 700 mm to allow motor repla...

Page 11: ...installation For the location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional drawings B In multiple unit installations maximum four u...

Page 12: ...nd coordinates of the centre of gravity refer to the certified dimensional drawings B In multiple unit installations maximum four units the side clearance between the units should be increased from 10...

Page 13: ...drawings B Provide a gutter around the unit to collect the condensate water or install the accessory condensate collection pan 30RQSY 039 to 078 C The unit must be installed level less than 2 mm per m...

Page 14: ...h the unit or available on request when designing an installation For the location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional draw...

Page 15: ...e unit or available on request when designing an installation For the location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional drawings...

Page 16: ...h the unit or available on request when designing an installation For the location of fixing points weight distribution and coordinates of the centre of gravity refer to the certified dimensional draw...

Page 17: ...ot obstruct Power cable entry NOTES A Non certified drawings Refer to the certified dimensional drawings supplied with the unit or available on request when designing an installation For the location...

Page 18: ...ot obstruct Power cable entry NOTES A Non certified drawings Refer to the certified dimensional drawings supplied with the unit or available on request when designing an installation For the location...

Page 19: ...nlets and outlets 4 11 30RQS RQSY 140 160 units with desuperheater Position of the desuperheater inlets and outlets Unit water inlet and outlet Water inlet and outlet unit with option 49 4 9 30QBS RQS...

Page 20: ...To find out the unit refrigerant charge please refer to the unit nameplate In accordance with ISO 9614 1 for information only The values have been rounded and are for information only and not contract...

Page 21: ...To find out the unit refrigerant charge please refer to the unit nameplate In accordance with ISO 9614 1 for information only The values have been rounded and are for information only and not contract...

Page 22: ...ciency level IE2 3 Year of manufacture This information varies depending on the manufacturer and model at the time of incorporation Please refer to the motor name plates 4 Manufacturer s name and trad...

Page 23: ...or is specifically designed I Altitudes above sea level m 1000 II Ambient air temperature C 55 IV Maximum air temperature C Please refer to the operating conditions given in this manual or in the spec...

Page 24: ...of IEC 60364 are accepted as compliance with the requirements of the installation directives Conformance with EN 60204 1 is the best means of ensuring compliance with the Machines Directive 1 5 1 Ann...

Page 25: ...water or ethylene glycol with various concentrations 30RQS RQSY 039 078 080 160 Static pressure bar 1 2 3 1 2 3 Pure water litres 600 400 200 1680 1120 560 10 ethylene glycol l 450 300 150 1260 840 42...

Page 26: ...16 165 XLPE Cu 1 x 25 300 PVC Cu 045 1 x 95 1 x 16 165 XLPE Cu 1 x 25 300 PVC Cu 050 1 x 95 1 x 16 165 XLPE Cu 1 x 25 300 PVC Cu 060 1 x 95 1 x 25 210 XLPE Cu 1 x 35 305 PVC Cu 070 1 x 95 1 x 35 220...

Page 27: ...he materials and coatings to which they are applied This is also the case for the products originally supplied by Carrier 12 WATER CONNECTIONS For size and position of the unit water inlet and outlet...

Page 28: ...d with nitrogen for a period of one month If the heat transfer fluid does not comply with the Carrier regu lations the nitrogen charge must be added immediately 12 4 Protection against cavitation opti...

Page 29: ...ation manual 11 Check valve Note x 2 for a dual pump not provided for a single pump 12 Plate heat exchanger 13 Water heat exchanger frost protection heater Installation components 14 Temperature probe...

Page 30: ...ference of the readings of the pressure gauge connected to the unit inlet and outlet item 19 Let the pump run for two consecutive hours to clean the hydronic circuit of the system presence of solid co...

Page 31: ...p that corresponds to the nominal flow rate at the required unit operating point NOTE If the system has an excessive pressure drop in relation to the available static pressure provided by the unit pum...

Page 32: ...advance this can be entered directly as the correct parameter The hydronic circuit cleaning procedure must not be left out 13 4 Units with hydronic module and variable speed pump temperature differenc...

Page 33: ...low rate l s Water flow rate l s Water flow rate l s Water flow rate l s Legend 1 30RQS 30RQSY 039 2 30RQS 30RQSY 045 3 30RQS 30RQSY 050 4 30RQS 30RQSY 060 5 30RQS 30RQSY 070 6 30RQS 30RQSY 078 Legend...

Page 34: ...Y 100 4 30RQS 30RQSY 120 5 30RQS 30RQSY 140 Legend 1 30RQS 30RQSY 039 2 30RQS 30RQSY 045 3 30RQS 30RQSY 050 4 30RQS 30RQSY 060 5 30RQS 30RQSY 070 6 30RQS 30RQSY 078 Legend 1 30RQS 30RQSY 080 2 30RQS 3...

Page 35: ...d 14 3 Operation of two units in master slave mode The control of a master slave assembly is in the entering water and does not require any additional sensors standard configuration It can also be loc...

Page 36: ...oor air temperature This requires only a 400 V 3 ph 50 Hz power supply source as well as a connection to the unit via a communication bus For the required configuration of the stages consult the 30RB...

Page 37: ...ndicator Located on the liquid line permits control of the unit charge and indicates moisture in the circuit The presence of bubbles in the sight glass indicates an insufficient charge or non condensa...

Page 38: ...r condenser is a plate heat exchanger with one or two refrigerant circuits The water connection of the heat exchanger is a Victaulic connection It has a thermal insulation of 19 mm thick polyurethane...

Page 39: ...ic module option Easy and fast installation reduced power consumption of the water circulation pump 30RQS RQSY 039 160 High pressure variable speed dual pump hydronic module 116K Dual high pressure wa...

Page 40: ...the whole 30RQS 30RQSY range 18 Partial heat reclaim using desuper heaters option 49 A plate heat exchanger is installed in series with the air condenser coils on the compressor discharge line of eac...

Page 41: ...er 4 Air condenser coils 5 Expansion valve EXV 6 Damage limitation option in case of a fire safety valve 7 Electric heater to protect the desuperheater against frost not supplied 8 Desuperheater insul...

Page 42: ...the board refer to the 30RB RQ 017 160 Pro Dialog control manual Other parameters directly affecting the effective capacity reclaimed at the desuperheater are principally The unit load rates that dec...

Page 43: ...e fittings or the pump every 40 000 hours for applications with water every 15 000 hours for applications with glycol concentrations above 30 To facilitate maintenance operations it is recommended to...

Page 44: ...pressure jet and a bio degradable cleaner Check the unit operating parameters and compare them with previous values Carry out an oil contamination test Replace the oil if necessary Check and if neces...

Page 45: ...tal screw Sheet metal plates 4 2 H M6 screw Stauff clamps 10 Earth screw Compressor 2 8 BPHE Brazed plate heat exchanger 20 6 Air heat exchanger We recommend that finned coils are inspected regularly...

Page 46: ...ressure Saturat temp Relative pressure 20 297 4 807 28 1687 52 3088 19 312 5 835 29 1734 53 3161 18 328 6 864 30 1781 54 3234 17 345 7 894 31 1830 55 3310 16 361 8 924 32 1880 56 3386 15 379 9 956 33...

Page 47: ...inals are tight All cables and thermistors have been inspected for crossed wires All plug assemblies are tight Check air handling systems All air handlers are operating All chilled water valves are op...

Page 48: ...an the minimum unit flow rate The flow rate in l s corresponds to the specification of l s Carry out the QUICK TEST function see RB 30RQ 017 160 Pro Dialog control manual Check and register the config...

Page 49: ......

Page 50: ...es order No 13465 76 12 2013 Manufacturer Carrier SCS Montluel France Manufacturer reserves the right to change any product specifications without notice Printed in the European Union www eurovent cer...

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