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Step 2 — Install Piping

Shut off all power to the unit, then lock out and safety-
tag all disconnects before proceeding with installation.

Remove refrigerant charge from circuits using an ap-
proved refrigerant recovery device before proceeding with
installation.

NOTE: The units have 2 circuits. Perform all of the follow-
ing piping installation procedures on both A and B circuits.

REMOVE MINIMUM LOAD PORT PLUGS AND IN-
STALL FITTINGS — Plugs must be removed from these
ports and replaced with Swagelok

t

fittings. Note that plugs

were factory-installed with Loctite

t

refrigerant-compatible

sealant. Fittings should be installed with similar sealant on
threads.

30GX — Cut plug end off of minimum load port braze nipple
on discharge line, located between oil separator and con-
denser. Remove plug from minimum load port on cooler shell.
See Fig. 1. Using thread sealant, install Swagelok fitting in
minimum load port on cooler. Port on nipple in discharge
line is reserved for a brazed connection.
30HX — Remove plugs from minimum load ports on the
cooler shell and the condenser shell (30HXC) or oil sepa-
rator (30HXA). See Fig. 2. Using thread sealant, install
Swagelok fittings in minimum load ports.
INSTALL PIPING — On 30GX units, install field-supplied

5

8

-in. OD copper tubing between the Swagelok fitting on

the cooler shell and the brazed nipple on the discharge line.
On 30HX units, install field-supplied

5

8

-in. OD copper tub-

ing between the fittings on the cooler shell and condenser
(30HXC) or oil separator (30HXA). Do not tighten fittings
or braze tubing yet.

TOP VIEW

Fig. 1 — Installing Fittings, 30GX (Typical)

2

Summary of Contents for 30GX080-176

Page 1: ...ully unloaded condition The accessory provides more precise control of leaving fluid temperature during light load conditions The 30GX and 30HX chillers have a dual circuit design Each minimum load co...

Page 2: ...t braze nipple on discharge line located between oil separator and con denser Remove plug from minimum load port on cooler shell See Fig 1 Using thread sealant install Swagelok fitting in minimum load...

Page 3: ...bottoms out tighten the compression nut finger tight while holding the fitting body Use backup wrench to hold fitting body and tighten compression nut another 11 4 turns IMPORTANT Do NOT overtighten t...

Page 4: ...ncluded with this kit in the position shown on the 30GX chiller in Fig 3 Route the waterproof conduit included with this kit between the accessory junction box and the factory installed junction box S...

Page 5: ...30GX080 176 30HX076 271 LEGEND MLC Minimum Load Control TB Terminal Block NOTE See Fig 3 for locations of junction boxes on unit Fig 4 Minimum Load Control Wiring 5...

Page 6: ...electrical connec tions for proper location and tightness For 30HX units re place and secure the access panels for the unit control box For 30GX units secure the junction box covers to the junc tion...

Page 7: ......

Page 8: ...ufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 2 Tab 5c PC 903 Catalog No 563 056 Printed in U S A Fo...

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