background image

3

Table 1 – Accessory Usage

Accessory

Required for Low Ambient

Cooling Applications 
(Below 55°F / 12.8°C)

Required for Long Line 

Applications*

Required for Sea Coast

Applications

(within 2 miles/3.2 km)

Compressor Start Assist Capacitor and Relay

Yes

Yes

No

Crankcase Heater

Yes (standard)

Yes (standard)

No

Evaporator Freeze Thermostat

Yes

No

No

Hard Shutoff TXV

Yes

(standard w/factory approved

indoor unit)

Yes

(standard w/factory approved

indoor unit)

Yes

(standard w/factory approved

indoor unit)

Isolation Relay

Yes

No

No

Liquid Line Solenoid Valve

No

See Residential Piping

and Long Line Guideline

No

Low-Ambient Pressure Switch

Yes

No

No

Support Feet

Recommended

No

Recommended

* For tubing line sets between 80 and 200 ft. (24.38 and 60.96 m)  and/or 20 ft. (6.09 m) vertical differential, refer to Residential Piping and Longline Guideline.

In Long

Line Applications, Install Liquid

Line

Solenoid Valve (LSV)

For refrigerant piping arrangements with equivalent lengths greater

than 80 ft. (24.38 m) and/or when elevation difference between

indoor and outdoor unit is greater than 

±20

 ft. (

±

6.10 m), follow

all requirements of the Residential Piping and Long

Line

Guideline. If required by Long

Line Guideline, install LSV kit,

part no. KHALS0401LLS, specifically designed for Puron

R

refrigerant heat pumps. LSV should be installed within 2 ft. (0.61

m) of outdoor unit with flow arrow pointing toward outdoor unit.

Follow the Installation Instructions included with accessory kit.

IMPORTANT

: Flow arrow must point toward outdoor unit.

Make Piping Connections

!

WARNING

PERSONAL INJURY AND ENVIRONMENTAL

HAZARD

Failure to follow this warning could result in personal injury

or death.
Relieve pressure and recover all refrigerant before system

repair or final unit disposal.
Use all service ports and open all flow

control devices,

including solenoid valves.
Federal regulations require that you do not vent refrigerant

into the atmosphere.  Recover refrigerant during system repair

or final unit disposal

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage

or improper operation.
If ANY refrigerant tubing is buried, provide a 6

in (152.4

mm). vertical rise at service valve.  Refrigerant tubing lengths

up to 36

in  (914.4 mm). may be buried without further special

consideration.  Do not bury lines longer than 36 in (914.4 mm).

Outdoor units may be connected to indoor section using accessory

tubing package or field

supplied refrigerant grade tubing of correct

size and condition. For tubing requirements beyond 80 ft (24.4 m),

substantial capacity and performance losses can occur. Following

the recommendations in the 

Residential Piping and Long Line

Guideline

 will reduce these losses.  Refer to Table 1 for accessory

requirements. Refer to Table 2 for field tubing diameters.
There are no buried

line applications greater than 36 in. (914.4

mm)
If refrigerant tubes or indoor coil are exposed to atmosphere, they

must be evacuated to 500 microns to eliminate contamination and

moisture in the system.

Outdoor Unit Connected to Factory Approved Indoor

Unit:

Outdoor unit contains the correct system refrigerant charge for

operation with factory approved, AHRI rated, indoor unit with

highest sales volume when connected by 15 ft (4.57 m) of

field

supplied or factory accessory tubing and factory

supplied

filter drier.  Check refrigerant charge for maximum efficiency.

Service Valves

Service valves are closed and plugged from the factory. Outdoor

units are shipped with a refrigerant charge sealed in the unit. Leave

the service valves closed until all other refrigerant system work is

complete or the charge will be lost. Leave the plugs in place until

line set tubing is ready to be inserted.
Heat pumps require a piston metering device in the liquid service

valve for proper heating operation. Piston is shipped in the piston

body of the liquid service valve, temporarily held in place with a

plastic cap. Do not remove the plastic cap until line set tubing is

ready to be installed.
Refer to Fig. 4  and follow these steps for piston installation:

1. Remove plastic cap holding piston in piston body of liquid

service valve.

2. Check that piston size (stamped on side of piston) matches

with number listed on unit rating plate. Return piston to pis-

ton body of liquid service valve (either direction).

3. Find plastic bag taped to unit containing copper adapter

tube, brass nut, and plastic washer.

4. Install plastic washer in the seat inside piston body.
5. Fit brass nut onto adapter tube and install tube onto liquid

service valve. Tighten nut finger tight, then wrench addi-

tional 

½

 turn only [15

ft lbs (20.3 N

m)]. Over tightening

may damage the plastic washer and service valve’s piston

body.

PISTON BODY

LIQUID SERVICE VALVE

PISTON

PLASTIC WASHER

ADAPTER TUBE

BRASS NUT

A14235

Fig. 4 

 

Liquid Service Valve with Heating Piston and

Adapter Tube

25HCB6

Summary of Contents for 25HCB6 Performance Series

Page 1: ...th a suitable warning label EXPLOSION HAZARD Failure to follow this warning could result in death serious personal injury and or property damage Never use air or gases containing oxygen for leak testi...

Page 2: ...uding adverse weather conditions Clearance Requirements When installing allow sufficient space for airflow clearance wiring refrigerant piping and service Allow 24 in 609 6 mm clearance to service end...

Page 3: ...914 4 mm Outdoor units may be connected to indoor section using accessory tubing package or field supplied refrigerant grade tubing of correct size and condition For tubing requirements beyond 80 ft...

Page 4: ...e BEFORE bolting adapter to valve This helps prevent overheating and damage to plastic washer or o ring For Vapor Service Valve remove valve core from schrader port on Service Valve BEFORE brazing Thi...

Page 5: ...sconnect through power wiring hole provided and into unit control box Connect Ground and Power Wires WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or d...

Page 6: ...Below is a brief summary of the furnace airflow configurations 1 The Y2 call for high stage cooling energizes the Cool tap on the control board The grey wire from cool tap is connec ted to tap 5 on th...

Page 7: ...f Cooling With first stage cooling Y and O are powered on and with second stage cooling Y2 Y and O are powered on The O energizes the reversing valve switching it to cooling position The Y signal send...

Page 8: ...IN HIGH STAGE ONLY Factory charge amount and desired subcooling are shown on unit rating plate Charging method is shown on information plate inside unit To properly check or adjust charge conditions...

Page 9: ...and covers 3 Tighten service valve stem caps to 1 12 turn past finger tight 4 Leave Owner s Manual with owner Explain system opera tion and periodic maintenance requirements outlined in manual 5 Fill...

Page 10: ...hours S Do not install a suction line filter drier in liquid line S POE oils absorb moisture rapidly Do not expose oil to atmosphere S POE oils may cause damage to certain plastics and roofing materia...

Reviews: