Carrier 2.4L User Manual Download

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STANDBY GENERATOR

OWNER'S MANUAL

This manual should remain with the unit.

A new standard of reliability

Serial Number

2.4L

22/27kW

Models

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Not intended for use in critical life support applications.



ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!

DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!

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CAUTION

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Cover131 Re

v. A 06/08

Par

t No

. 0G9425

Summary of Contents for 2.4L

Page 1: ...standard of reliability Serial Number 2 4L 22 27kW Models Not intended for use in critical life support applications ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAU...

Page 2: ...ication 8 1 Prior to Initial Start up 8 1 Engine Coolant 8 1 Belt Tension 8 1 Electrical System 8 1 Initial Inspection for Genset Start up 8 1 Start up Checklist 8 2 Preparation for Start up 8 2 OPERA...

Page 3: ...l explosion hazard This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment The manufa...

Page 4: ...Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the generator is installed operated and serviced in accordance with the manufacturer s i...

Page 5: ...c system power sources from each other by such means will result in damage to the generator and may also result in injury or death to utility power workers due to backfeed of electrical energy Station...

Page 6: ...e etc NOTE For actual information related to this particular model please refer to the Manual Drawing Listing located at the end of this manual or to the data label affixed to the unit Stationary Emer...

Page 7: ...roperly serviced with the recom mended oil may result in an engine failure NOTE For temperatures below 32 F it is strongly recom mended to use the optional Cold Weather Start Kit part number listed in...

Page 8: ...must be turned to OFF and then back to AUTO OVERCRANK SHUTDOWN After a prespecified duration of cranking this func tion ends the cranking if the engine has failed to start The overcrank LED will turn...

Page 9: ...ay not supply such a regulator It is the responsibility of the gas supplier to make sure sufficient gas pressure is available to operate the primary regulator Gas pressure at the inlet to the fuel shu...

Page 10: ...egulation Isochronous Steady State Regulation 0 25 Engine Lubrication System Type of Oil Pump Gear Oil Filter Full Flow Spin on Cartridge Crankcase Oil Capacity 5 25 U S qts including oil filter capac...

Page 11: ...6 2 3 Disconnect the power wires from the fuel sole noid located on top of the regulator assembly by removing the screw on the front of the connector and pulling the connector forward away from the so...

Page 12: ...Fuel type Figure 6 3 Fuel Select Connector IGNITION CONTROL MODULE The ignition control module must be without power for at least one 1 minute before the new settings will take effect If the battery h...

Page 13: ...The LED fault code blink pattern is displayed for 60 120 seconds after a fault and then the ignition will power itself down The Generator must have been in the OFF mode for 60 seconds prior to cranki...

Page 14: ...reaker ter minal is 240V The rated voltage between each circuit breaker terminal and the neutral point 00 is 120V Figure 7 1 Four lead Single phase Stator ALTERNATOR POWER WINDING CONNECTIONS 3 PHASE...

Page 15: ...No fuel leakage is permitted See Specifications for more information GENERATOR SET LUBRICATION Check the engine crankcase oil level before operating and add oil to the proper level the dipstick FULL...

Page 16: ...fully inserted into its receptacle Verify the AUTO OFF MANUAL switch is in OFF position Open the valve to the engine fuel line Bleed the fuel system of air necessary for long fuel lines Open the gene...

Page 17: ...ne circuit break er Set the transfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the generator s main line circuit breaker to its OFF or OPEN pos...

Page 18: ...ine DC alternator COOLING SYSTEM Air intake and outlet openings in the generator com partment must be open and unobstructed for contin ued proper operation This includes such obstruc tions as high gra...

Page 19: ...charger is switched OFF The negative battery cable has been removed CHECK ENGINE OIL LEVEL Refer to Checking Fluid Levels CHECK BATTERY See Checking Fluid Levels Check battery cables for condition ti...

Page 20: ...seal of new oil filter Install FILTER and tighten by hand only DO NOT OVER TIGHTEN 6 Remove OIL FILL CAP and add recommend ed oil Crankcase oil capacity is listed in the Specifications section After r...

Page 21: ...uid is spilled flush the affected area with clear water immediately Always wear safety glasses rubber apron and gloves when handling a battery Batteries give off explosive hydrogen gas while charging...

Page 22: ...DOES NOT include battery When supplying or replacing the battery the recom mended number and type of battery is listed in the Specifications Section NOTE The BCI number should be located directly on t...

Page 23: ...etup for normal operation when required 2 A wear in service inspection of the generator set to insure it is ready to operate and carry the load when required and to identify any potential problem area...

Page 24: ...3 Check the engine coolant level Adjust as necessary 4 Check the engine coolant thermal protection level Correct as necessary 5 Check the natural gas delivery system for leaks and correct pressure on...

Page 25: ...ve clearance lash Adjust as necessary 12 Visually inspect the unit looking for leaks wear or damage loose connections or components and corrosion Correct as necessary 13 Test the engine and transfer s...

Page 26: ...h for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 19 Perform an engine oil analysis send a sample to a lab for results Cha...

Page 27: ...ended in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil Pressure S...

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Page 29: ...25 475 LONG 27KW 0G8827A 4 STUD M8 1 25 418 LONG 22KW 14 0A9375 4 SCREW RHM 10 24 X 2 15 022152 4 WASHER LOCK 10 16 0G8311 1 FLYWHEEL RINGGEAR ASSY 2 4L 17 042558 1 KEY SQ 3 8 X 1 STEEL 1 18 051756 4...

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Page 31: ...208V ONLY 0F6366B 1 XFMR 240 TO 16V 6VA 240 480V 8 0G3524 1 COVER BELL HOUSING CONBOX 9 046357 REF BLOCK TERM 20A 6 X 6 X 1100V 10 0G7992 1 DECAL RTS CUSTOMER CONNECTION 11 057073 1 JUNCTION BLOCK 3...

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Page 33: ...QN A 0E7283 1 CB 0150A 2P 240V S QN2 LL B 0G3474 1 CONBOX FRONT COVER 1 6L QN 2P C 074908 2 SCREW HHTT M5 0 8 X 10 BP D 0E3257 7 SCREW HWHTF M6 1 0 X 16 E 0E3664 1 BASE QN CIRCUIT BREAKER F 0G4112 1 B...

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Page 35: ...0G3461 2 ALTERNATOR SUPPORT BLOCK OFF 10 051730 4 SCREW HHC M8 1 25 X 60 G8 8 11 021991 1 EARTH STRAP 13 026850 1 WASHER SHAKEPROOF EXT 1 4 STL 14 0G8429AST03 1 SUPPORT ENGINE LEFT SIDE 15 055414 1 LU...

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Page 37: ...TTERY 12VDC 75 AH 26 SOLD AS AN OPTION 7 050331A REF BATTERY POST COVER RED 8 050331 REF BATTERY POST COVER BLK 9 038805J 1 CABLE BATTERY BLACK 1 X 30 00 10 038804M 1 CABLE BATTERY RED 1 X 21 00 11 04...

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Page 40: ...MAGPICKUP 3 8 24 MALE 36 043116 3 SCREW HHC M6 1 0 X 12 G8 8 37 022097 4 WASHER LOCK M6 1 4 38 022473 4 WASHER FLAT 1 4 M6 ZINC 39 0G92210AS0R 1 SHIELD EXHAUST 40 0D6029 3 SCREW HHTT M6 1 0 X 16 ZYC...

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Page 43: ...0G8803 1 FAN COOL 460MM DIA 5 BLADE 16 022473 8 WASHER FLAT 1 4 M6 ZINC 1 17 082460 4 SCREW SHC M6 1 0 X 65 C12 9 18 0G8993 1 ADAPTER FAN 2 4L 1 19 039253 6 SCREW HHC M8 1 25 X 20 G8 8 20 022129 6 WAS...

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Page 45: ...22 059057 1 HOSE 3 4 ID SAE 30R2 18 LG 23 0G9348 1 ASSY REG INLET NPT FITTINGS 1 24 026812 2 ELBOW 90D 3 4 NPT 1 25 076691 1 NIPPLE PIPE 3 4NPTX4 5 BLK IRN 1 26 026915 1 NIPPLE CLOSE 3 4 X 1 375 1 27...

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Page 47: ...DOOR C1 17 0G4029A 1 INSULATION ROOF C1 18 0F3890 5 RETAINER INSULATION 450 19 0E3257 4 SCREW HWHTF M6 1 0 X 16 20 0912970090 2 ASSY WIRE 14AWG GRN YEL 32 25 LG 21 0G4029B 1 INSULATION REAR C1 22 0F38...

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Page 49: ...INCH 10 022129 4 WASHER LOCK M8 5 16 11 022259 4 NUT HEX 5 16 18 STEEL 12 038750 1 SCREW HHC M6 1 0 X 30 G8 8 13 0G8613 1 EXHAUST PIPE 2 4L G2 14 0F3794B 1 EXHAUST BLANKET 700MM LONG 15 022097 1 WASH...

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Page 57: ...2 SEAL COVER 3 18X12 7X382 27 0F6305A 1 SEAL COVER 3 18X12 7X283 28 0F5886 2 SCREW HHPM M5 0 8 X 12 29 051713 11 WASHER FLAT M5 30 049226 11 WASHER LOCK M5 31 0F5752F 1 RES WW 15R 5 25W QK CONN 32 0F...

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Page 64: ...Morris St D Indianapolis IN 46231 Printed in U S A Edition Date 02 09 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No...

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