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RIGGING AND POSITIONING

Rigging procedures vary depending on whether the ma-

chine is shipped in one or 2 pieces.

Lifting machine from points other than those specified
may result in serious damage and personal injury. Rig-
ging equipment and procedure must be adequate for
machine weights and sizes. Refer to Table 1 for
machine weights, Fig. 2 and Tables 2 and 3 for overall
dimensions.

Carefully position cables on machine to avoid damage to

small piping, controls, or wiring.

Keep shell horizontal when lifting or lowering so all legs

contact the floor at the same time.

Rigging One-Piece Units —

Lift entire assembly with

cable hooks and shackles connected to the 3 lifting holes on
the absorber-evaporator assembly (lower part of machine),
and with the center balance point location, as shown in
Fig. 3 and 4. Lifting from other holes or locations can dam-
age the machine. See Mounting the Burner section for burner
rigging instructions.

Rigging 2-Piece Units

PREPARATION — Two-piece units must be prepared for
installation before they can be rigged.
1. Open auxiliary evacuation valves to relieve pressure in

absorber-evaporator shell.

2. Open shipping valve on generator assembly to relieve

pressure.

3. Remove all piping end plates by flamecutting the end plate

and weld flange around their outer diameter. Cut these
pieces as shown in Fig. 5 for proper reconnection.

4. Grind the cut pieces smooth for a close fit when the ma-

chine pieces are assembled.

To avoid contaminates and debris getting into chiller,
do not leave machine open any longer than necessary.

Do not remove any stock from pipe ends. Do not get
slag inside machine while flamecu<tting.

1

2

3

4

5

6

7

8

9

10

11

1 — Condenser
2 — Low-Stage Generator
3 — Flue Stack
4 — Separator
5 — High-Stage Generator
6 — Burner

7 — Burner Control Panel
8 — Solution Heat Exchanger
9 — Chiller/Heater Control Panel

10 — Absorber
11 — Evaporator

Fig. 1 — Machine Components (Front View)

3

Summary of Contents for 16DF013

Page 1: ...um or pressurized condition NEVER APPLY an open flame or live steam to a refrigerant cylinder Dangerous overpressure can result When necesary to heat a cylinder use only warm 110 F 43 C water DO NOT REUSE disposable nonreturnable cylinders or at tempt to refill them It is DANGEROUS AND ILLEGAL When cylinder is emptied bleed off remaining gas pressure loosen the collar and unscrew and discard the v...

Page 2: ...r model numbers and serial numbers are stamped on machine identification plates Check this information against shipping papers and job data Inspect Shipment Fig 1 Single piece machines are at a deep vacuum when shipped Do not open any valves until the vacuum has been noted Refer to Check Shipping Vacuum section below Machines shipped in 2 pieces are under nitrogen pressure Inspect for shipping dam...

Page 3: ... age the machine See Mounting the Burner section for burner rigging instructions Rigging 2 Piece Units PREPARATION Two piece units must be prepared for installation before they can be rigged 1 Open auxiliary evacuation valves to relieve pressure in absorber evaporator shell 2 Open shipping valve on generator assembly to relieve pressure 3 Remove all piping end plates by flamecutting the end plate ...

Page 4: ...Fig 2 16DF Views Typical V Lifting Holes Fig 3 Rigging One Piece Units Typical Top View 4 ...

Page 5: ...0 10 150 31 760 43 660 050 22 050 10 150 32 200 44 100 SI UNIT 16DF SHIPPING WEIGHT kg OPERATING WEIGHT kg Absorber Evaporator Low Temperature Generator Assembly High Temperature Generator Separator Assembly Total Weight 013 6 000 7 800 015 6 100 7 900 018 6 900 9 200 020 7 000 9 300 023 6 600 1800 8 400 11 300 025 6 700 1800 8 500 11 400 028 7 300 3900 11 200 14 800 032 7 500 3900 11 400 15 000 0...

Page 6: ...tor assembly first See Position and Level the Equipment section 3 Move the generator separator assembly into place beside the absorber evaporator assembly 4 Align connecting piping for generator separator and absorber evaporator assemblies Make sure serial numbers corre spond on both assemblies 5 See Mounting the Burner section for burner rigging instructions Position and Level the Equipment Isola...

Page 7: ...ak de tectors or equivalent If machine has acquired a leak in shipment or rigging all joints must be leak tested 6 After leak testing has been completed and leaks have been corrected release the machine pressure Machine Evacuation Removal of non condensables from the machine is required after machine has been opened To evacuate the machine proceed as follows 1 Connect auxiliary evacuation device F...

Page 8: ...high temperature insulating rope it must be wrapped around the flange circumference INSIDE of the mounting studs or bolt holes with overlapping ends to provide a complete gas tight seal Wrapping the rope around the outside of the studs or bolt holes could allow high temperature gas leakage through the holes in the attached plates Use either gasket cement or masking tape to hold the ropes in place ...

Page 9: ...iden tified with tags for suction supply and return lines The pip ing diagram with mounting dimensions and port sizes for your particular application is shown in the burner manual Oil supply and return connections are discussed under Con nect Fuel Piping in the Field Piping section of this manual FIELD PIPING Connect Water Piping Install piping using job data piping drawings and procedures outline...

Page 10: ... dam aged Fig 13 Mechanical Pressure Atomizing Light Oil Pump with External Regulating Relief Valve NOTES 1 Oil system schematic shown in high fire position 2 Supply pressure must not exceed 3 psi 20 kPa or pump seals may be dam aged Fig 14 Mechanical Pressure Atomizing Light Oil Pump with Integral Regulating Relief Valve 10 ...

Page 11: ...l thermometer wells and thermometers on the en tering and leaving chilled hot water pipes absorber en tering and leaving cooling water pipes and condenser leaving cooling water pipe Thermometer wells should extend into the pipe a minimum of 1 3 pipe diameter 9 Install pressure gage taps and pressure gages on the en tering and leaving chilled hot water pipes and cooling wa ter pipes Fusible Plug Dr...

Page 12: ...test indicate possible leakage do not apply insulation until leak has been corrected Most of the machine surfaces become hot during the heat ing cycle and those areas should be insulated with heat resistant material High temperature fire resistant material should be used in areas near the burner refractory door and exhaust All wiring should be external to the finished insu lation The insulation sh...

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